1 Scope
This standard specifies the safety requirements of all kinds of industrial centrifuges with metal drums (hereinafter referred to as centrifuges) in design, manufacture, installation and use, as well as the inspection and judgment methods of information for use and safety performance.
This standard is applicable to all centrifuges for industrial purpose (including industrial dehydrators).
2 Normative references
The following referenced documents are indispensable for the application of this standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 3766 Hydraulic fluid power—General rules and safety requirements for systems and their components
GB 3836.1 Explosive atmospheres—Part 1: Equipment—General requirements
GB/T 4774 Terminology of filtration and separation
GB/T 5226.1 Electrical safety of machinery—Electrical equipment of machines—Part 1: General requirements
GB/T 7932 Pneumatic fluid power—General rules and safety requirements for systems and their components
GB/T 8196 Safety of machinery—Guards—General requirements for the design and construction of fixed and movable guards
GB/T 9969 General principles for preparation of instructions for use of industrial products
GB/T 10894 Determination method of noise emitted by separating machine
GB/T 12265.3 Safety of machinery—Minimum gaps to avoid crushing of parts of the human body
GB 12476.1 Electrical apparatus for use in the presence of combustible dust—Part 1: General requirements
GB/T 15706 Safety of machinery—General principles for design—Risk assessment and risk reduction
GB/T 16754 Safety of machinery—Emergency stop Principles for design
GB/T 18209.2 Electrical safety of machinery—Indication marking and actuation—Part 2: Requirements for marking
GB/T 23821 Safety of machinery—Safety distances to prevent hazard zones being reached by upper and lower limbs
GB/T 28695 Standard of strength calculation for centrifugal drum
GB/T 28696 Centrifuge separator drum balance—Inspection standard
JB/T 9095 Conventional nondestructive testing for forging and weldment of centrifuge and separator
JB/T 10411 Ultrasonic inspection and quality estimation for stainless steel forging of centrifuge and separator
JB/T 11874 Stainless steel centrifugal casting cylinder for separation machine
3 Terms and definitions
For the purpose of this document, the terms and definitions given in GB/T 4774 and GB/T 15706 apply.
4 Hazard list
4.1 General
The following hazardous items are the results of risk assessment of centrifuges within the application scope of this standard according to the provisions of GB/T 15706, and are only some or major ones, not all hazardous items. These hazardous items may occur in the use, transportation, installation, commissioning, maintenance, disassembly and disposal of the equipment under the predetermined conditions specified in the instructions for use.
4.2 Mechanical hazard
4.2.1 Design factors
4.2.1.1 The structural design is wrong or unreasonable, such as the strength and stiffness of the connecting parts of each structural member are insufficient and the stability is poor, resulting in the failure of structural members or connecting parts; or there are no reliable anti-loosing measures at the fastening parts of rotating parts, resulting in fastening failure.
Foreword i
Introduction iii
1 Scope
2 Normative references
3 Terms and definitions
4 Hazard list
4.1 General
4.2 Mechanical hazard
4.3 Electrical hazard
4.4 Noise hazard
4.5 Vibration hazard
4.6 Temperature and temperature rise hazards
4.7 Material and substance hazard
4.8 Other hazards
5 Safety requirements
5.1 Basic requirements
5.2 Mechanical safety requirements
5.3 Safety requirements of electrical system
5.4 Requirements of noise
5.5 Requirements of vibration
5.6 Requirements of temperature and temperature rise
5.7 Safety requirements of materials and substances
5.8 Other safety requirements
5.9 Archives
6 Information for use
6.1 Basic requirements
6.2 Marking
6.3 Instructions for use
7 Judgment of safety performance
7.1 Sampling
7.2 Test items and judgment methods
8 Safety requirements and measures in operation and maintenance
Annex A (Normative) Inspection item for the safety performance of typical centrifuges
1 Scope
This standard specifies the safety requirements of all kinds of industrial centrifuges with metal drums (hereinafter referred to as centrifuges) in design, manufacture, installation and use, as well as the inspection and judgment methods of information for use and safety performance.
This standard is applicable to all centrifuges for industrial purpose (including industrial dehydrators).
2 Normative references
The following referenced documents are indispensable for the application of this standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 3766 Hydraulic fluid power—General rules and safety requirements for systems and their components
GB 3836.1 Explosive atmospheres—Part 1: Equipment—General requirements
GB/T 4774 Terminology of filtration and separation
GB/T 5226.1 Electrical safety of machinery—Electrical equipment of machines—Part 1: General requirements
GB/T 7932 Pneumatic fluid power—General rules and safety requirements for systems and their components
GB/T 8196 Safety of machinery—Guards—General requirements for the design and construction of fixed and movable guards
GB/T 9969 General principles for preparation of instructions for use of industrial products
GB/T 10894 Determination method of noise emitted by separating machine
GB/T 12265.3 Safety of machinery—Minimum gaps to avoid crushing of parts of the human body
GB 12476.1 Electrical apparatus for use in the presence of combustible dust—Part 1: General requirements
GB/T 15706 Safety of machinery—General principles for design—Risk assessment and risk reduction
GB/T 16754 Safety of machinery—Emergency stop Principles for design
GB/T 18209.2 Electrical safety of machinery—Indication marking and actuation—Part 2: Requirements for marking
GB/T 23821 Safety of machinery—Safety distances to prevent hazard zones being reached by upper and lower limbs
GB/T 28695 Standard of strength calculation for centrifugal drum
GB/T 28696 Centrifuge separator drum balance—Inspection standard
JB/T 9095 Conventional nondestructive testing for forging and weldment of centrifuge and separator
JB/T 10411 Ultrasonic inspection and quality estimation for stainless steel forging of centrifuge and separator
JB/T 11874 Stainless steel centrifugal casting cylinder for separation machine
3 Terms and definitions
For the purpose of this document, the terms and definitions given in GB/T 4774 and GB/T 15706 apply.
4 Hazard list
4.1 General
The following hazardous items are the results of risk assessment of centrifuges within the application scope of this standard according to the provisions of GB/T 15706, and are only some or major ones, not all hazardous items. These hazardous items may occur in the use, transportation, installation, commissioning, maintenance, disassembly and disposal of the equipment under the predetermined conditions specified in the instructions for use.
4.2 Mechanical hazard
4.2.1 Design factors
4.2.1.1 The structural design is wrong or unreasonable, such as the strength and stiffness of the connecting parts of each structural member are insufficient and the stability is poor, resulting in the failure of structural members or connecting parts; or there are no reliable anti-loosing measures at the fastening parts of rotating parts, resulting in fastening failure.
Contents of GB 19815-2021
Foreword i
Introduction iii
1 Scope
2 Normative references
3 Terms and definitions
4 Hazard list
4.1 General
4.2 Mechanical hazard
4.3 Electrical hazard
4.4 Noise hazard
4.5 Vibration hazard
4.6 Temperature and temperature rise hazards
4.7 Material and substance hazard
4.8 Other hazards
5 Safety requirements
5.1 Basic requirements
5.2 Mechanical safety requirements
5.3 Safety requirements of electrical system
5.4 Requirements of noise
5.5 Requirements of vibration
5.6 Requirements of temperature and temperature rise
5.7 Safety requirements of materials and substances
5.8 Other safety requirements
5.9 Archives
6 Information for use
6.1 Basic requirements
6.2 Marking
6.3 Instructions for use
7 Judgment of safety performance
7.1 Sampling
7.2 Test items and judgment methods
8 Safety requirements and measures in operation and maintenance
Annex A (Normative) Inspection item for the safety performance of typical centrifuges