GB/T 44852-2024 Electric motorcycles and electric mopeds—Safety requirements for conductive connection to external electric power supply (English Version)
GB/T 44852-2024 Electric motorcycles and electric mopeds - Safety requirements for conductive connection to external electric power supply
1 Scope
This document specifies the safety requirements and test methods for conductive charge by conductive connection to external electric power supply for electric motorcycles and electric mopeds (hereinafter referred to as "motorcycles").
This document is applicable to the design, production, and inspection of on-board charging systems (as shown in Figures A.2 and A.3 in Annex A) and off-board charging systems (as shown in Figures A.4 and A.5) between standard plugs/plugs (case A connection) or vehicle inlet (cases B and C connection) and REESS circuits on motorcycles, as well as off-board charger components for motorcycles (as shown in Figures A.4 and A.5).
This document is not applicable to external electric power supplies and supply equipment for motorcycles.
2 Normative references
The following normative documents contain provisions which, through reference in this text, constitute provisions of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 1002 Single phase plugs and socket-outlets for household and similar purposes - Types, basic parameters and dimensions
GB/T 2099.1 Plugs and socket-outlets for household and similar purposes - Part 1: General requirements
GB 4706.18 Household and similar electrical appliances - Safety - Particular requirements for battery chargers
GB/T 14048.4 Low-voltage switchgear and controlgear - Part 4-1: Contactors and motor-starters - Electromechanical contactors and motor-starters (Including motor protector)
GB/T 16895.5-2012 Low-voltage electrical installations - Part 4-43: Protection for safety - Protection against overcurrent
GB/T 16895.23 Low-voltage electrical installations - Part 6: Verification
GB/T 16935 (all parts) Insulation coordination for equipment within low-voltage supply systems
GB/T 16935.1 Insulation coordination for equipment within low-voltage supply systems - Part 1: Principles, requirements and tests
GB/T 17045-2020 Protection against electric shock - Common aspects for installations and equipment
GB/T 17465 (all parts) Appliance couplers for household and similar general purposes
GB/T 17625.2 Electromagnetic compatibility limits (EMC) - Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current ≤16A per phase and not subject to conditional connection
GB/T 17625.7 Electromagnetic compatibility - Limits - Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems for equipment with rated current ≤75 A and subject to conditional connection
GB 18384-2020 Electric vehicles safety requirements
GB/T 18487.1-2023 Electric vehicle conductive charging system - Part 1: General requirements
GB/T 19596-2017 Terminology of electric vehicles
GB/T 20234.1 Connection set for conductive charging of electric vehicles - Part 1: General requirements
GB/T 20234.2 Connection set for conductive charging of electric vehicles - Part 2: AC charging coupler
GB/T 20234.3 Connection set for conductive charging of electric vehicles - Part 3: DC charging coupler
GB/T 20234.4 Connection set of conductive charging for electric vehicles - Part 4: High power DC charging coupler
GB 24155 Safety specifications for electric motorcycles and electric mopeds
GB/T 30038 Road vehicles - Degrees of protection (IP-Code)
GB/T 40428-2021 Electromagnetic compatibility requirements and test methods of conductive charging for electric vehicles
GB 42296-2022 Safety technical requirements of charger for electric bicycles
GB/T 43332-2023 Safety requirements of conductive charging and discharging for electric vehicles
IEC 61140: 2016 Protection against electric shock - Common aspects for installation and equipment
IEC 61851-1 Electric vehicle conductive charging system - Part 1: General requirements
IEC/TS 61851-3 (all parts) Electric vehicle conductive charging system - Part 3: DC EV supply equipment where protection relies on double or reinforced insulation
IEC/TS 61851-3-1: 2023 Electric vehicle conductive charging system - Part 3-1: DC EV supply equipment where protection relies on double or reinforced insulation - General rules and requirements for stationary equipment
IEC 61851-25: 2020 Electric vehicle conductive charging system - Part 25: DC EV supply equipment where protection relies on electrical separation
IEC 62196-2 Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 2: Dimensional compatibility requirements for AC pin and contact-tube accessories
IEC/TS 62196-4 Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 4: Dimensional compatibility and interchangeability requirements for DC pin and contact-tube accessories for Class II or Class III applications
IEC 62196-6 Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 6: Dimensional compatibility requirements for DC pin and contact-tube vehicle couplers intended to be used for DC EV supply equipment where protection relies on electrical separation
3 Terms and definitions
For the purposes of this document, the terms and definitions given in GB/T 19596-2017, GB 18384-2020, and GB/T 18487.1-2023 and the following apply.
3.1 General
3.1.1
rechargeable electrical energy storage system; REESS
energy storage system that is rechargeable and can provide electrical energy
[Source: GB 18384-2020, 3.1]
3.1.2
removable REESS
REESS that can be removed from a motorcycle manually or with the aid of a device/equipment
Note: The portable REESS and the mobile REESS are referred to as removable REESS.
3.1.3
maximum working voltage
voltage that, under normal working conditions, represents the possible AC voltage root mean square (r.m.s.) or the maximum value of DC voltage in the power system
Note: Transient peaks and ripples shall be ignored.
[Source: GB/T 19596-2017, 3.1.3.2.17, modified]
3.1.4
voltage class A
maximum working voltage of a circuit, part of a circuit, or electrical component that is not greater than 30V (AC, r.m.s.) or 60V (DC)
[Source: GB/T 19596-2017, 3.1.3.2.18, modified]
3.1.5
voltage class B
maximum working voltage of a circuit, part of a circuit, or electrical component that is greater than 30V (AC, r.m.s.) and not greater than 1,000V (AC, r.m.s.), or greater than 60V (DC) and not greater than 1,500V (DC).
Note: For voltage class A circuits and voltage class B circuits that are conductively connected to each other, if one electrode of the DC live component in the circuit is connected to the electric chassis, and the maximum voltage of any other live part relative to this electrode is not greater than 30V (AC, r.m.s.) and 60V (DC), this conductive connected circuit does not completely belong to a voltage class B electric circuit and only the part operating at voltage class B is considered as voltage class B electric circuit.
[Source: GB/T 19596-2017, 3.1.3.2.19, modified]
3.1.6
electric chassis
set of electrically interconnected conductive parts, whose potential is used as the reference potential
[Source: GB/T 19596-2017, 3.1.2.2.2]
3.1.7
accessible part
component that is accessible to a test finger as per GB/T 30038
3.1.8
degree of protection
degree of protection provided by the enclosure against direct contact, foreign objects, and water, which is evaluated using the test method specified in GB/T 30038
[Source: GB/T 30038-2013, 3.2, modified]
3.2 Charging
3.2.1
charging
process of adjusting the AC or DC supply network (power supply) to an appropriate voltage/current to provide electrical energy for the REESS of a motorcycle
[Source: GB/T 18487.1-2023, 3.1.1, modified]
3.2.2
conductive charge
method of charging a REESS by electrical conduction
[Source: GB/T 18487.1-2023, 3.1.3, modified]
3.2.3
external electric power supply
electric power supply outside the vehicle that supplies electricity to a motorcycle through supply equipment
3.2.4
on-board charging system
motorcycle charging system which is fixedly installed on the vehicle and has an on-board section with dedicated control functions for connecting the vehicle to an external electric power supply
3.2.5
off-board charging system
motorcycle charging system which is not fixedly installed on the vehicle and has an on-board section with dedicated control functions for connecting the vehicle to an external electric power supply
3.2.6
on-board charging equipment
equipment or equipment combination in an on-board charging system
3.2.7
charger
charger assembly excluding a cable
Contents Foreword i 1 Scope 2 Normative references 3 Terms and definitions 4 Safety requirements 5 Test methods Annex A (Informative) Charging types Annex B (Normative) Requirements for connection of motorcycles to DC supply equipment in accordance with IEC 61851-25: 2020 Annex C (Normative) Requirements for connection of motorcycles to DC supply equipment in accordance with IEC/TS 61851-3 (all parts) Bibliography
Standard
GB/T 44852-2024 Electric motorcycles and electric mopeds—Safety requirements for conductive connection to external electric power supply (English Version)
Standard No.
GB/T 44852-2024
Status
valid
Language
English
File Format
PDF
Word Count
20000 words
Price(USD)
600.0
Implemented on
2025-5-1
Delivery
via email in 1~5 business day
Detail of GB/T 44852-2024
Standard No.
GB/T 44852-2024
English Name
Electric motorcycles and electric mopeds—Safety requirements for conductive connection to external electric power supply
GB/T 44852-2024 Electric motorcycles and electric mopeds - Safety requirements for conductive connection to external electric power supply
1 Scope
This document specifies the safety requirements and test methods for conductive charge by conductive connection to external electric power supply for electric motorcycles and electric mopeds (hereinafter referred to as "motorcycles").
This document is applicable to the design, production, and inspection of on-board charging systems (as shown in Figures A.2 and A.3 in Annex A) and off-board charging systems (as shown in Figures A.4 and A.5) between standard plugs/plugs (case A connection) or vehicle inlet (cases B and C connection) and REESS circuits on motorcycles, as well as off-board charger components for motorcycles (as shown in Figures A.4 and A.5).
This document is not applicable to external electric power supplies and supply equipment for motorcycles.
2 Normative references
The following normative documents contain provisions which, through reference in this text, constitute provisions of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 1002 Single phase plugs and socket-outlets for household and similar purposes - Types, basic parameters and dimensions
GB/T 2099.1 Plugs and socket-outlets for household and similar purposes - Part 1: General requirements
GB 4706.18 Household and similar electrical appliances - Safety - Particular requirements for battery chargers
GB/T 14048.4 Low-voltage switchgear and controlgear - Part 4-1: Contactors and motor-starters - Electromechanical contactors and motor-starters (Including motor protector)
GB/T 16895.5-2012 Low-voltage electrical installations - Part 4-43: Protection for safety - Protection against overcurrent
GB/T 16895.23 Low-voltage electrical installations - Part 6: Verification
GB/T 16935 (all parts) Insulation coordination for equipment within low-voltage supply systems
GB/T 16935.1 Insulation coordination for equipment within low-voltage supply systems - Part 1: Principles, requirements and tests
GB/T 17045-2020 Protection against electric shock - Common aspects for installations and equipment
GB/T 17465 (all parts) Appliance couplers for household and similar general purposes
GB/T 17625.2 Electromagnetic compatibility limits (EMC) - Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current ≤16A per phase and not subject to conditional connection
GB/T 17625.7 Electromagnetic compatibility - Limits - Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems for equipment with rated current ≤75 A and subject to conditional connection
GB 18384-2020 Electric vehicles safety requirements
GB/T 18487.1-2023 Electric vehicle conductive charging system - Part 1: General requirements
GB/T 19596-2017 Terminology of electric vehicles
GB/T 20234.1 Connection set for conductive charging of electric vehicles - Part 1: General requirements
GB/T 20234.2 Connection set for conductive charging of electric vehicles - Part 2: AC charging coupler
GB/T 20234.3 Connection set for conductive charging of electric vehicles - Part 3: DC charging coupler
GB/T 20234.4 Connection set of conductive charging for electric vehicles - Part 4: High power DC charging coupler
GB 24155 Safety specifications for electric motorcycles and electric mopeds
GB/T 30038 Road vehicles - Degrees of protection (IP-Code)
GB/T 40428-2021 Electromagnetic compatibility requirements and test methods of conductive charging for electric vehicles
GB 42296-2022 Safety technical requirements of charger for electric bicycles
GB/T 43332-2023 Safety requirements of conductive charging and discharging for electric vehicles
IEC 61140: 2016 Protection against electric shock - Common aspects for installation and equipment
IEC 61851-1 Electric vehicle conductive charging system - Part 1: General requirements
IEC/TS 61851-3 (all parts) Electric vehicle conductive charging system - Part 3: DC EV supply equipment where protection relies on double or reinforced insulation
IEC/TS 61851-3-1: 2023 Electric vehicle conductive charging system - Part 3-1: DC EV supply equipment where protection relies on double or reinforced insulation - General rules and requirements for stationary equipment
IEC 61851-25: 2020 Electric vehicle conductive charging system - Part 25: DC EV supply equipment where protection relies on electrical separation
IEC 62196-2 Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 2: Dimensional compatibility requirements for AC pin and contact-tube accessories
IEC/TS 62196-4 Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 4: Dimensional compatibility and interchangeability requirements for DC pin and contact-tube accessories for Class II or Class III applications
IEC 62196-6 Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 6: Dimensional compatibility requirements for DC pin and contact-tube vehicle couplers intended to be used for DC EV supply equipment where protection relies on electrical separation
3 Terms and definitions
For the purposes of this document, the terms and definitions given in GB/T 19596-2017, GB 18384-2020, and GB/T 18487.1-2023 and the following apply.
3.1 General
3.1.1
rechargeable electrical energy storage system; REESS
energy storage system that is rechargeable and can provide electrical energy
[Source: GB 18384-2020, 3.1]
3.1.2
removable REESS
REESS that can be removed from a motorcycle manually or with the aid of a device/equipment
Note: The portable REESS and the mobile REESS are referred to as removable REESS.
3.1.3
maximum working voltage
voltage that, under normal working conditions, represents the possible AC voltage root mean square (r.m.s.) or the maximum value of DC voltage in the power system
Note: Transient peaks and ripples shall be ignored.
[Source: GB/T 19596-2017, 3.1.3.2.17, modified]
3.1.4
voltage class A
maximum working voltage of a circuit, part of a circuit, or electrical component that is not greater than 30V (AC, r.m.s.) or 60V (DC)
[Source: GB/T 19596-2017, 3.1.3.2.18, modified]
3.1.5
voltage class B
maximum working voltage of a circuit, part of a circuit, or electrical component that is greater than 30V (AC, r.m.s.) and not greater than 1,000V (AC, r.m.s.), or greater than 60V (DC) and not greater than 1,500V (DC).
Note: For voltage class A circuits and voltage class B circuits that are conductively connected to each other, if one electrode of the DC live component in the circuit is connected to the electric chassis, and the maximum voltage of any other live part relative to this electrode is not greater than 30V (AC, r.m.s.) and 60V (DC), this conductive connected circuit does not completely belong to a voltage class B electric circuit and only the part operating at voltage class B is considered as voltage class B electric circuit.
[Source: GB/T 19596-2017, 3.1.3.2.19, modified]
3.1.6
electric chassis
set of electrically interconnected conductive parts, whose potential is used as the reference potential
[Source: GB/T 19596-2017, 3.1.2.2.2]
3.1.7
accessible part
component that is accessible to a test finger as per GB/T 30038
3.1.8
degree of protection
degree of protection provided by the enclosure against direct contact, foreign objects, and water, which is evaluated using the test method specified in GB/T 30038
[Source: GB/T 30038-2013, 3.2, modified]
3.2 Charging
3.2.1
charging
process of adjusting the AC or DC supply network (power supply) to an appropriate voltage/current to provide electrical energy for the REESS of a motorcycle
[Source: GB/T 18487.1-2023, 3.1.1, modified]
3.2.2
conductive charge
method of charging a REESS by electrical conduction
[Source: GB/T 18487.1-2023, 3.1.3, modified]
3.2.3
external electric power supply
electric power supply outside the vehicle that supplies electricity to a motorcycle through supply equipment
3.2.4
on-board charging system
motorcycle charging system which is fixedly installed on the vehicle and has an on-board section with dedicated control functions for connecting the vehicle to an external electric power supply
3.2.5
off-board charging system
motorcycle charging system which is not fixedly installed on the vehicle and has an on-board section with dedicated control functions for connecting the vehicle to an external electric power supply
3.2.6
on-board charging equipment
equipment or equipment combination in an on-board charging system
3.2.7
charger
charger assembly excluding a cable
Contents of GB/T 44852-2024
Contents
Foreword i
1 Scope
2 Normative references
3 Terms and definitions
4 Safety requirements
5 Test methods
Annex A (Informative) Charging types
Annex B (Normative) Requirements for connection of motorcycles to DC supply equipment in accordance with IEC 61851-25: 2020
Annex C (Normative) Requirements for connection of motorcycles to DC supply equipment in accordance with IEC/TS 61851-3 (all parts)
Bibliography