Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative.
The Provisions is a revision of SINOPEC Engineering Incorporation to SHSG-033-2008 Provisions on the front end engineering design of petrochemical plants. The following main changes have been made with respect to the Edition 2008:
1. The imperfection, irrationality, difficulty in enforcement and difficulty in implementation of the previous standard in the past 10 years are revised, and the technical contents of each clause are supplemented, adjusted and improved, and the operability is enhanced;
2. Some contents are revised and supplemented according to the new national policies and regulations; they can be modified and improved in the specific implementation process according to the professional characteristics.
3. The contents of process data sheets or specifications of static equipment, rotating equipment and industrial furnaces are specified in the design contents of corresponding specialties instead of those originally specified in the design contents of process specialties.
4. The format, sentence pattern, punctuation and expression are modified consistently.
After revision, this provision consists of 14 clauses and 7 annexes. Annexes A, B, C, D, E and F are the design documents of "Design of fire protection", "Environmental protection", "Design of safety facilities", "Occupational health", "Energy saving" and "Seismic fortification" for government administrative departments to review; Annex G is a typical project design implementation cycle. Where, Annexes A, B, C, D, E and F are the final documents of basic design.
In case of any comment or suggestion on modification or supplementation of the Provisions during the implementation, please send your comments and relevant materials to the chief development organization (Address: No.21, Anyuan, Anhuibeili, Chaoyang District, Beijing, 100101, China) for future reference in subsequent revisions.
Contents
General provisions 2
1 General 3
2 Process 7
3 Equipment 13
4 General plot plan and transportation 23
5 Plant layout and piping 28
6 Instruments 33
7 Electrical 38
8 Telecommunication 45
9 Building and structure 49
10 Heating, ventilation and air conditioning (HVAC) 55
11 Analysis and testing 58
12 Water supply and drainage and fire protection 59
13 Budgetary estimate 63
Design specification of front-end engineering for petrochemical plant
1 General provisions
1.1 The Provisions on the front-end engineering design of petrochemical plants (hereinafter referred to as the Provisions) are specially formulated in order to improve the design quality of petrochemical engineering and unify the content and depth of design documents in relation to the front end engineering of petrochemical plants.
1.2 The Provisions is applicable to the front end engineering design of newly-constructed, expanded and reconstructed petrochemical plants.
1.3 The front end engineering design documents shall be prepared according to the contract and the approved overall design or feasibility study report, process design package and basic design data.
1.4 The depth of front end engineering design documents shall meet the requirements of owner's review, engineering material procurement preparation and construction preparation, and for carrying out detailed engineering design; the design documents of "Design of fire protection", "Environmental protection", "Design of safety facilities", "Occupational health", "Energy saving" and "Seismic protection" for review shall be composed according to Annexes A, B, C, D, E and F respectively.
1.5 All technical principles and technical schemes shall be determined in the design stage of the front end engineering; the typical project design implementation cycle corresponding to this content is shown in Annex G.
1.6 In the design stage of the front-end engineering, all of the involved disciplines shall put forward Bills of Quantities for budget estimate according to the relevant documents issued by the relevant competent authorities of Sinopec Group.
1.7 Each design institute may determine the process data sheet or specifications of static equipment, rotating equipment and industrial furnace as the deliverable documents, which are handled by process discipline or the corresponding discipline according to the actual situation and specific requirements of their own.
1.8 The Provisions is the basic requirement for the contents of front end engineering design documents of petrochemical plants, and the contents of reconstruction and expansion projects shall be expressed in the design documents. If any special requirement is required by the owner, it shall be determined through negotiation when signing the contract.
1.9 The Provisions is not intended to uniformly specify the format of drawings and tables in the design of the front-end engineering. Each design institute may compile it according to the actual situation and specific requirements of the own.
1.10 The Provisions is served as a reference for the arrangement of articles and chapters of design documents, which can not used as a basis for discipline setting and work breakdown within the design institute.
1.11 The relevant provisions of this regulation include, Provisions on process design package (complete set of technical process package) of petrochemical plants, Provisions on detailed engineering design of petrochemical plants, and Estimate Making for Engineering Design of Construction Projects of petrochemical plant.
1.12 For the front end engineering design of oil storage and transportation and independent utility facilities and auxiliary facilities (such as circulating water plant, sewage treatment plant, air separation / air compression station, gas-steam combined cycle power plant, etc.), Basic Engineering design, technical scheme and relevant process design documents of the process shall be described according to its characteristics. For other specialty, the Provisions may serve as a reference.
2 Overview
2.1 Overview is a comprehensive description of the front end engineering design of the plants, which shall include overview, main raw materials, products and by-products, production methods and energy utilization, process control, location of plants and surrounding conditions, utility systems and auxiliary facilities, main technical and economic indexes, existing problems and suggestions.
2.2 Profiles
In this part, the contents of construction scale, construction nature, construction basis and design basis of the plants, the principles and policies implemented in the design, the composition, design scope and design work breakdown of the plants, the annual operation hours of the plants, the recommended operation shifts and staffing, the supporting conditions of the project and the special requirements of the owner, etc. shall be described. The basic contents are as follows.
a) For the construction scale of the plants, the amount of processing raw materials or the design production scale of the main products shall be listed, and the content and scale of phased construction shall be listed for the projects constructed by stages;
b) For the construction nature of the plants, description on whether it is new construction, expansion or reconstruction (technical transformation);
c) For the construction basis and design basis, listing the feasibility study report (FSR) or overall design and official approval documents of the construction project; the environmental impact assessment report (form), safety evaluation report, occupational disease hazard pre-evaluation report, project energy-saving assessment opinions and their official approval documents of the construction project; the seismic safety evaluation report of the engineering construction site; the name, document No. and approval plant’s name of the design contract and process design package. For projects containing imported technology, listing the name and contract No. of the imported technology contract;
d) Description of principles and policies implemented in the design of the plants (including relevant national principles and policies and relevant laws and regulations and documents issued by the competent department in the construction project industry);
e) Description of composition and design scope of the plants. In case the plant is composed of main items, the main item shall be listed according to Table 2.2-1. When the design work is completed by more than two local design institutes (LDI), the work split shall also be listed;
Table 2.2-1 List of main items
No. of main item
Name of main item
Responsible LDI
Remarks
f) Description of annual operation hours and operation shifts of the plants (or units). The recommended quota of staff of plants should be listed according to Table 2.2-2;
Table 2.2-2 Quota of staff of plants
S.N.
Posit ion
Administrative staff
Technicians Operating personnel
Auxiliary personnel
Other
Subtotal
Remarks
Shift
leader CCR
operator Field
operator
Shift
Total
g) For reconstruction and expansion projects, which by relying on conditions should also be briefly explained.
h) Description of any special requirements for the project by the owner (if any).
i) Description of any major changes in the approval of feasibility study or overall design.
2.3 Main raw materials
The name, main specifications and estimated annual consumption of main raw materials used by the plant shall be described, and the source and supply (transportation) mode of raw materials shall also be described.
2.4 Products and by-products
The name, main specifications, output, storage and transportation conditions, transportation mode and destination of all products and by-products from the plant shall be described.
When product warehouse (tanks) is included in the construction of the project, the storage capacity (storage cycle) of the warehouse (silos) shall be described.
When raw material storage is included in the construction of the project, the storage capacity (storage cycle) and storage mode of warehouse (tanks) shall be described.
2.5 Production methods and energy utilization
The production method and technical source of the plants shall be briefly described, and its production process and energy-saving measures shall be summarized.
2.6 Process control
The automatic control level, the selection of main instruments and control system in the production process of the plant shall be briefly described.
2.7 Location of plants
The location of plants in the site, the distance and relative location with adjacent plants and facilities shall be described.
2.8 Public systems and auxiliary facilities
The specifications or parameters, demand and source of electricity, steam, cooling, water, nitrogen, oxygen, purified compressed air, non-purified compressed air, fuel, etc. required by the plants shall be described.
2.9 Main technical and economic indexes
See Table 2.9-1 for the main technical and economic indexes of the plant design.
Foreword i 1 General provisions 2 General 3 Process 4 Equipment 5 General plot plan and transportation 6 Plant layout and piping 7 Instruments 8 Electrical 9 Telecommunication 10 Building and structure 11 Heating, ventilation and air conditioning (HVAC) 12 Analysis and testing 13 Water supply and drainage and fire protection 14 Budgetary estimate
Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative.
The Provisions is a revision of SINOPEC Engineering Incorporation to SHSG-033-2008 Provisions on the front end engineering design of petrochemical plants. The following main changes have been made with respect to the Edition 2008:
1. The imperfection, irrationality, difficulty in enforcement and difficulty in implementation of the previous standard in the past 10 years are revised, and the technical contents of each clause are supplemented, adjusted and improved, and the operability is enhanced;
2. Some contents are revised and supplemented according to the new national policies and regulations; they can be modified and improved in the specific implementation process according to the professional characteristics.
3. The contents of process data sheets or specifications of static equipment, rotating equipment and industrial furnaces are specified in the design contents of corresponding specialties instead of those originally specified in the design contents of process specialties.
4. The format, sentence pattern, punctuation and expression are modified consistently.
After revision, this provision consists of 14 clauses and 7 annexes. Annexes A, B, C, D, E and F are the design documents of "Design of fire protection", "Environmental protection", "Design of safety facilities", "Occupational health", "Energy saving" and "Seismic fortification" for government administrative departments to review; Annex G is a typical project design implementation cycle. Where, Annexes A, B, C, D, E and F are the final documents of basic design.
In case of any comment or suggestion on modification or supplementation of the Provisions during the implementation, please send your comments and relevant materials to the chief development organization (Address: No.21, Anyuan, Anhuibeili, Chaoyang District, Beijing, 100101, China) for future reference in subsequent revisions.
Contents
General provisions 2
1 General 3
2 Process 7
3 Equipment 13
4 General plot plan and transportation 23
5 Plant layout and piping 28
6 Instruments 33
7 Electrical 38
8 Telecommunication 45
9 Building and structure 49
10 Heating, ventilation and air conditioning (HVAC) 55
11 Analysis and testing 58
12 Water supply and drainage and fire protection 59
13 Budgetary estimate 63
Design specification of front-end engineering for petrochemical plant
1 General provisions
1.1 The Provisions on the front-end engineering design of petrochemical plants (hereinafter referred to as the Provisions) are specially formulated in order to improve the design quality of petrochemical engineering and unify the content and depth of design documents in relation to the front end engineering of petrochemical plants.
1.2 The Provisions is applicable to the front end engineering design of newly-constructed, expanded and reconstructed petrochemical plants.
1.3 The front end engineering design documents shall be prepared according to the contract and the approved overall design or feasibility study report, process design package and basic design data.
1.4 The depth of front end engineering design documents shall meet the requirements of owner's review, engineering material procurement preparation and construction preparation, and for carrying out detailed engineering design; the design documents of "Design of fire protection", "Environmental protection", "Design of safety facilities", "Occupational health", "Energy saving" and "Seismic protection" for review shall be composed according to Annexes A, B, C, D, E and F respectively.
1.5 All technical principles and technical schemes shall be determined in the design stage of the front end engineering; the typical project design implementation cycle corresponding to this content is shown in Annex G.
1.6 In the design stage of the front-end engineering, all of the involved disciplines shall put forward Bills of Quantities for budget estimate according to the relevant documents issued by the relevant competent authorities of Sinopec Group.
1.7 Each design institute may determine the process data sheet or specifications of static equipment, rotating equipment and industrial furnace as the deliverable documents, which are handled by process discipline or the corresponding discipline according to the actual situation and specific requirements of their own.
1.8 The Provisions is the basic requirement for the contents of front end engineering design documents of petrochemical plants, and the contents of reconstruction and expansion projects shall be expressed in the design documents. If any special requirement is required by the owner, it shall be determined through negotiation when signing the contract.
1.9 The Provisions is not intended to uniformly specify the format of drawings and tables in the design of the front-end engineering. Each design institute may compile it according to the actual situation and specific requirements of the own.
1.10 The Provisions is served as a reference for the arrangement of articles and chapters of design documents, which can not used as a basis for discipline setting and work breakdown within the design institute.
1.11 The relevant provisions of this regulation include, Provisions on process design package (complete set of technical process package) of petrochemical plants, Provisions on detailed engineering design of petrochemical plants, and Estimate Making for Engineering Design of Construction Projects of petrochemical plant.
1.12 For the front end engineering design of oil storage and transportation and independent utility facilities and auxiliary facilities (such as circulating water plant, sewage treatment plant, air separation / air compression station, gas-steam combined cycle power plant, etc.), Basic Engineering design, technical scheme and relevant process design documents of the process shall be described according to its characteristics. For other specialty, the Provisions may serve as a reference.
2 Overview
2.1 Overview is a comprehensive description of the front end engineering design of the plants, which shall include overview, main raw materials, products and by-products, production methods and energy utilization, process control, location of plants and surrounding conditions, utility systems and auxiliary facilities, main technical and economic indexes, existing problems and suggestions.
2.2 Profiles
In this part, the contents of construction scale, construction nature, construction basis and design basis of the plants, the principles and policies implemented in the design, the composition, design scope and design work breakdown of the plants, the annual operation hours of the plants, the recommended operation shifts and staffing, the supporting conditions of the project and the special requirements of the owner, etc. shall be described. The basic contents are as follows.
a) For the construction scale of the plants, the amount of processing raw materials or the design production scale of the main products shall be listed, and the content and scale of phased construction shall be listed for the projects constructed by stages;
b) For the construction nature of the plants, description on whether it is new construction, expansion or reconstruction (technical transformation);
c) For the construction basis and design basis, listing the feasibility study report (FSR) or overall design and official approval documents of the construction project; the environmental impact assessment report (form), safety evaluation report, occupational disease hazard pre-evaluation report, project energy-saving assessment opinions and their official approval documents of the construction project; the seismic safety evaluation report of the engineering construction site; the name, document No. and approval plant’s name of the design contract and process design package. For projects containing imported technology, listing the name and contract No. of the imported technology contract;
d) Description of principles and policies implemented in the design of the plants (including relevant national principles and policies and relevant laws and regulations and documents issued by the competent department in the construction project industry);
e) Description of composition and design scope of the plants. In case the plant is composed of main items, the main item shall be listed according to Table 2.2-1. When the design work is completed by more than two local design institutes (LDI), the work split shall also be listed;
Table 2.2-1 List of main items
No. of main item
Name of main item
Responsible LDI
Remarks
f) Description of annual operation hours and operation shifts of the plants (or units). The recommended quota of staff of plants should be listed according to Table 2.2-2;
Table 2.2-2 Quota of staff of plants
S.N.
Posit ion
Administrative staff
Technicians Operating personnel
Auxiliary personnel
Other
Subtotal
Remarks
Shift
leader CCR
operator Field
operator
Shift
Total
g) For reconstruction and expansion projects, which by relying on conditions should also be briefly explained.
h) Description of any special requirements for the project by the owner (if any).
i) Description of any major changes in the approval of feasibility study or overall design.
2.3 Main raw materials
The name, main specifications and estimated annual consumption of main raw materials used by the plant shall be described, and the source and supply (transportation) mode of raw materials shall also be described.
2.4 Products and by-products
The name, main specifications, output, storage and transportation conditions, transportation mode and destination of all products and by-products from the plant shall be described.
When product warehouse (tanks) is included in the construction of the project, the storage capacity (storage cycle) of the warehouse (silos) shall be described.
When raw material storage is included in the construction of the project, the storage capacity (storage cycle) and storage mode of warehouse (tanks) shall be described.
2.5 Production methods and energy utilization
The production method and technical source of the plants shall be briefly described, and its production process and energy-saving measures shall be summarized.
2.6 Process control
The automatic control level, the selection of main instruments and control system in the production process of the plant shall be briefly described.
2.7 Location of plants
The location of plants in the site, the distance and relative location with adjacent plants and facilities shall be described.
2.8 Public systems and auxiliary facilities
The specifications or parameters, demand and source of electricity, steam, cooling, water, nitrogen, oxygen, purified compressed air, non-purified compressed air, fuel, etc. required by the plants shall be described.
2.9 Main technical and economic indexes
See Table 2.9-1 for the main technical and economic indexes of the plant design.
Contents of SPMP-STD-EM2003-2016
Foreword i
1 General provisions
2 General
3 Process
4 Equipment
5 General plot plan and transportation
6 Plant layout and piping
7 Instruments
8 Electrical
9 Telecommunication
10 Building and structure
11 Heating, ventilation and air conditioning (HVAC)
12 Analysis and testing
13 Water supply and drainage and fire protection
14 Budgetary estimate
