1 Scope
This standard specifies the dimension limit deviation and geometrical tolerance, technical requirements and test methods, inspection rules, marking, packaging and protection, and quality certificate of solid forged and rolled wheels for railway wagon applications.
This standard is applicable to the solid forged and rolled wheels for railway wagon applications where the maximum speed is less than or equal to 120km/h. This standard may serve as a reference for solid forged and rolled wheels for fast wagons.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 223 Methods for chemical analysis of iron, steel and alloy
GB/T 228.1 Metallic materials - Tensile testing - Part 1: Method of test at room temperature
GB/T 229 Metallic materials - Charpy pendulum impact test method
GB/T 231.1 Metallic materials - Brinell hardness test - Part 1: Test method
GB/T 1182 Geometrical product specifications(GPS) - Geometrical tolerancing - Tolerances of form orientation location and run-out
GB/T 4336 Carbon and low-alloy steel - Determination of multi-element contents - Spark discharge atomic emission spectrometric method (routine method)
GB/T 6394 Determination of estimating the average grain size of metal
GB/T 9445 Non-destructive testing- Qualification and certification of personnel
GB/T 10561-2005 Steel - Determination of content of nonmetallic inclusions - Micrographic method using standards diagrams
GB/T 13298 Inspection methods of microstructure for metals
GB/T 15822.2 Non-destructive testing - Magnetic particle testing - Part 2: Detection media
GB/T 15822.3 Non-destructive testing - Magnetic particle testing - Part 3:Equipment
GB/T 18838.3 Preparation of steel substrates before application of paints and related products - Specifications for metallic blast-cleaning abrasives - Part 3: High-carbon cast-steel shot and grit
GB/T 18838.4 Preparation of steel substrates before application of paints and related products - Specifications for metallic blast-cleaning abrasives - Part 4: Low-carbon cast-steel shot
GB/T 20066 Steel and iron - Sampling and preparation of specimen for the determination of chemical composition
GB/T 20123 Steel and iron - Determination of total carbon and sulfur content - Infrared absorption method after combustion in an induction furnace (routine method)
GB/T 20125 Low-alloy steel - Determination of multi-element contents - Inductively coupled plasma atomic emission spectrometric method
GB/T 27664.1-2011 Non-destructive testing - Characterization and verification of ultrasonic test equipment - Part 1: Instruments
GB/T 27664.2-2011 Non-destructive testing - Characterization and verification of ultrasonic test equipment - Part 2: Probes
GB/T 27664.3-2012 Non-destructive testing - Characterization and verification of ultrasonic test equipment - Part 3: Combined equipment
JB/T 10174-2008 Methods of quality inspection on shot-peening for steel-iron parts
TB/T 3031-2002 Evaluation of macrostructure defect in radial cross-section of rolled solid wheels for railway
IS0 6933:1986 Railway rolling stock material - Magnetic particle acceptance testing
3 Dimension limit deviation and geometric tolerance of the wheel model
3.1 The wheel manufacturer shall produce and inspect in accordance with the drawings approved through the specified procedures. See Figure 1 for the schematic diagram for wheel model and the symbols of overall dimension.
3.2 See Table 1 for the overall geometrical tolerance and the dimension limit deviation of the wheels.
Foreword
1 Scope
2 Normative references
3 Dimension limit deviation and geometric tolerance of the wheel model
4 Technical requirements and inspection methods
5 Inspection rules
6 Marking
7 Packaging and protection
8 Quality certificate
9 Requirements for use
Annex A (Normative) Testing of hydrogen content in steel for solid wheels
Annex B (Normative) Fatigue test
Annex C (Normative) Ultrasonic testing method
Annex D (Normative) Magnetic particle inspection
Annex E (Normative) Imbalance elimination method
1 Scope
This standard specifies the dimension limit deviation and geometrical tolerance, technical requirements and test methods, inspection rules, marking, packaging and protection, and quality certificate of solid forged and rolled wheels for railway wagon applications.
This standard is applicable to the solid forged and rolled wheels for railway wagon applications where the maximum speed is less than or equal to 120km/h. This standard may serve as a reference for solid forged and rolled wheels for fast wagons.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 223 Methods for chemical analysis of iron, steel and alloy
GB/T 228.1 Metallic materials - Tensile testing - Part 1: Method of test at room temperature
GB/T 229 Metallic materials - Charpy pendulum impact test method
GB/T 231.1 Metallic materials - Brinell hardness test - Part 1: Test method
GB/T 1182 Geometrical product specifications(GPS) - Geometrical tolerancing - Tolerances of form orientation location and run-out
GB/T 4336 Carbon and low-alloy steel - Determination of multi-element contents - Spark discharge atomic emission spectrometric method (routine method)
GB/T 6394 Determination of estimating the average grain size of metal
GB/T 9445 Non-destructive testing- Qualification and certification of personnel
GB/T 10561-2005 Steel - Determination of content of nonmetallic inclusions - Micrographic method using standards diagrams
GB/T 13298 Inspection methods of microstructure for metals
GB/T 15822.2 Non-destructive testing - Magnetic particle testing - Part 2: Detection media
GB/T 15822.3 Non-destructive testing - Magnetic particle testing - Part 3:Equipment
GB/T 18838.3 Preparation of steel substrates before application of paints and related products - Specifications for metallic blast-cleaning abrasives - Part 3: High-carbon cast-steel shot and grit
GB/T 18838.4 Preparation of steel substrates before application of paints and related products - Specifications for metallic blast-cleaning abrasives - Part 4: Low-carbon cast-steel shot
GB/T 20066 Steel and iron - Sampling and preparation of specimen for the determination of chemical composition
GB/T 20123 Steel and iron - Determination of total carbon and sulfur content - Infrared absorption method after combustion in an induction furnace (routine method)
GB/T 20125 Low-alloy steel - Determination of multi-element contents - Inductively coupled plasma atomic emission spectrometric method
GB/T 27664.1-2011 Non-destructive testing - Characterization and verification of ultrasonic test equipment - Part 1: Instruments
GB/T 27664.2-2011 Non-destructive testing - Characterization and verification of ultrasonic test equipment - Part 2: Probes
GB/T 27664.3-2012 Non-destructive testing - Characterization and verification of ultrasonic test equipment - Part 3: Combined equipment
JB/T 10174-2008 Methods of quality inspection on shot-peening for steel-iron parts
TB/T 3031-2002 Evaluation of macrostructure defect in radial cross-section of rolled solid wheels for railway
IS0 6933:1986 Railway rolling stock material - Magnetic particle acceptance testing
3 Dimension limit deviation and geometric tolerance of the wheel model
3.1 The wheel manufacturer shall produce and inspect in accordance with the drawings approved through the specified procedures. See Figure 1 for the schematic diagram for wheel model and the symbols of overall dimension.
3.2 See Table 1 for the overall geometrical tolerance and the dimension limit deviation of the wheels.
Contents of TB/T 2817-2018
Foreword
1 Scope
2 Normative references
3 Dimension limit deviation and geometric tolerance of the wheel model
4 Technical requirements and inspection methods
5 Inspection rules
6 Marking
7 Packaging and protection
8 Quality certificate
9 Requirements for use
Annex A (Normative) Testing of hydrogen content in steel for solid wheels
Annex B (Normative) Fatigue test
Annex C (Normative) Ultrasonic testing method
Annex D (Normative) Magnetic particle inspection
Annex E (Normative) Imbalance elimination method
