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Position: Chinese Standard in English/GB/T 8196-2003
GB/T 8196-2003   Safety of machinery—Guards—General requirements for the design and construction of fixed and movable guards (English Version)
Standard No.: GB/T 8196-2003 Status:superseded remind me the status change

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Language:English File Format:PDF
Word Count: 8000 words Price(USD):140.0 remind me the price change

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Implemented on:2003-9-1 Delivery: via email in 1 business day
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Standard No.: GB/T 8196-2003
English Name: Safety of machinery—Guards—General requirements for the design and construction of fixed and movable guards
Chinese Name: 机械安全 防护装置 固定式和活动式防护装置设计与制造一般要
Chinese Classification: C78    Safety and health management
Professional Classification: GB    National Standard
Issued by: AQSIQ
Issued on: 2003-3-1
Implemented on: 2003-9-1
Status: superseded
Superseded by:GB/T 8196-2018 Safety of machinery—Guards—General requirements for the design and construction of fixed and movable guards
Superseded on:2019-7-1
Abolished on:
Superseding:GB 8196-1987 Sefety requirement of guard on machinery
GB 8197-1987 Safety requirement of shield
Language: English
File Format: PDF
Word Count: 8000 words
Price(USD): 140.0
Delivery: via email in 1 business day
1 Scope This standard specifies general requirements for the design and construction of guards which are mostly used to protect personnel from mechanical hazard and harm. This standard is mainly applicable to machines manufactured after the issuance of this standard. It shall pay attention to guard application in order to minimize non- mechanical hazard. This standard is applicable to fixed and movable guards. This standard is not applicable to the components of automatic interlocking device. Interlocking device shall be stipulated by GB/T 18831. This standard has no requirements for dedicated system capable of moving and lifting materials, such as Roll Over Protection Structure (ROPS) and Falling Object Protective Structures (FOPS) 2 Normative References The following standards contain provisions which, through reference in this text, constitute provisions of this standard. For dated reference, subsequent amendments to, or revisions of, any of these publications do not apply. However, all parties coming to an agreement according to this standard are encouraged to study whether the latest edition of these documents is applicable. For undated references, the latest edition of the normative document is applicable to this standard. GB/T 5226.1 Safety of Machinery—Electrical Equipment of Machines—Part 1: General Requirements(eqv IEC 204-1:1992) GB 12265.1 Safety of Machinery - Safety Distances to Prevent Danger Zones Being Reached by the Upper Limbs GB 12265.2 Safety of Machinery - Safety Distances to Prevent Danger Zones Being Reached by the Lower Limbs GB 12265.3 Safety of Machinery--Minimum Gaps to Avoid Crushing of Parts of the Human Body GB/T 15706.1—1995 Safety of machinery--Basic Concept, General Rules for Design--Part 1: Basic Terminology, Methodology(eqv ISO/ TR 12100-1:1992) GB/T 15706.2—1995 Safety of machinery--Basic Concept, General Rules for Design--Part 2: Technical Principles and Specifications(eqv ISO/ TR 12100-2:1992) GB/T 16856 Safety of Machinery--Principles for Risk Assessment GB/T 18831—2002 Safety of Machinery- Interlocking Devices Associated with Guards- Principles for Design and Selection (ISO 14119, MOD) ISO 14123-1 Safety of Machinery-Reduction of Risks to Health from Hazardous Substances Emitted by Machinery-Part 1: Principles and Specifications for Machinery Manufactures EN 292-2:1991/A1:1995 Safety of machinery--Basic Concept, General Rules for Design--Part 2: Technical Principles and Specifications EN 1127-1 Explosive Atmospheres-Explosion Prevention and Protection-Part 1: Basic Concepts and Methodology EN 1672-2 Food Processing Machinery-Basic Concepts-Part 2: hygiene requirements Note: Other information will be provided in references. 3 Terms and Definitions The following terms and definitions are applicable to this standard. Part of these terms and definitions is determined by GB/T 15706.1. 3.1 Guard The part of machinery which is dedicated to providing protection through object obstacle. According to their structures, the guards may be shell, shield, screen, door, enclosing guard and so on. Note 1: The functions of guards may be: ——Independent functioning: It works only when it is closed; ——Functioning jointly with interlocking device with or without guard locking. Under such conditions, the guards will guarantee protection function at any position (See 3.5). Note 2: The "closed" refers to "staying in position" for fixed guard. [GB/T15706.1—1995, 3.22] 3.2 Fixed guard The guard stays in position (namely, closed) by the following mode; ——Permanently fixed (like welded); ——Or fixed by fastening pieces (screw, bolt, etc.). It will be impossible to dismantle or open it without tools. [GB/T 15706.1—1995, 3.22.1] 3.2.1 Enclosing guard The guard to prevent entering guard from all directions (See Figure 1)
Foreword Introduction 1 Scope 2 Normative References 3 Terms and Definitions 3.1 Guard 3.2 Fixed guard 3.3 Movable guard 3.4 Adjustable guard 3.5 Interlocking guard 3.6 Interlocking guard with guard locking 3.7 Guard closed position 3.8 Guard open 3.9 Tool 3.10 Use of a tool 3.11 Frequency of access 4 Risk Assessment 5 General Requirements for the Design and Construction of Guards 5.1 Machinery 5.2 Personnel 5.3 Guard design 5.4 Guard manufacture 5.5 Material selection 5.6 Sealability 5.7 Corrosion resistance 5.8 Microorganism-resistance 5.9 Innocuity 5.10 Machinery observation 5.11 Transparency 5.12 Stroboflash influence 5.13 Static electricity characteristic 5.14 Thermal stability 5.15 Combustibility 5.16 Noise and vibration reduction 5.17 Radiation protection 6 Selection of Guard Type 6.1 General principles 6.2 Combination of different guard types or combination of guard and other device 6.3 Selecting guard according to quantity and position of hazards 6.4 Selecting guard according to property and frequency of entry 7 Other Considerations in Design and Construction 7.1 Ascending 7.2 Retaining fastening piece 7.3 Anti-vibration 7.4 Warning sign 7.5 Color 7.6 Aesthetics 8 Inspection for Guard Safety 8.1 General rules 8.2 Impact strength 8.3 Safety distance 8.4 Sealability 8.5 Noise 8.6 Operating force of guard 8.7 Visibility 9 Information for Use 9.1 General rules 9.2 Guard hazard 9.3 Installation 9.4 Operation 9.5 Guard disassembly 9.6 Examination and maintenance Annex A (Informative) Technical Differences between This Standard and ISO 14120:2002 and Their Reasons Annex B (Normative) Guideline on Guard Selection for Hazards of Movable Parts Annex C (Normative) Guidelines on Guard Selection According to Quantity and Position of hazards References
Referred in GB/T 8196-2003:
*GB/T 5226.1-2019 Electrical safety of machinery—Electrical equipment of machines—Part 1:General requirements
*GB 12265.1-1997 Safety of machinery--safety distances to prevent danger zones being reached by the uppar limbs
*GB 12265.2-2000 Safety of machinery --Safety distances to prevent danger zones being reached by the lower limbs
*GB 12265.3-1997 Safety of machinery--Minimum gaps to avoid crushing of parts of the human body
*GB/T 15706.1-1995 Safety of machinery-Basic concept, general principles for design-Part 1: Basic terminology, methodology
*GB/T 15706.2-1995 Safety of machinery-Basic concepts, general principles for design Part 2: Technical principles and specifications
*GB/T 16856-2015 Safety of machinery--Risk assessment--Practical guidance and example of methods
*GB/T 18831-2002 Safety of machinery--Interlocking devices associated with guards--Principles for design and selection
GB/T 8196-2003 is referred in:
* GB 50660-2011 Code for Designing large and Middle Fossil Fuel Power Plant
* GB 7258-2012 Safety specifications for power-driven vehicles operating on roads
* GB 26545-2011 Building construction machinery and equipment - Safety requirements of drill rigs
* GB 21500-2008 Trackless tyred mining truck for underground mines - Safety requirements
* GB 7258-2012 Safety specifications for power-driven vehicles operating on roads
* GB 26545-2011 Building construction machinery and equipment - Safety requirements of drill rigs
* GB 50660-2011 Code for Designing large and Middle Fossil Fuel Power Plant
* GB 21500-2008 Trackless tyred mining truck for underground mines - Safety requirements
* GB 28243-2012 Hydraulic press brakes—Safety requirements
* GB 15760-2004 Metal-cutting machine tools - General safeguarding specification
* GB 20651.1-2006 Reciprocating internal combustion engines - Safety - Part 1: Compression ignition engines
* GB 12557-2010 Woodworking machines - Safety code
* GB 28241-2012 Hydraulic presses—Safety requirements
* GB 25518-2010 Underground load-haul-dump - Safety requirements
*GB 7258-2017 Technical Specifications for Safety of Power-driven Vehicles Operating on Roads
*GB 25432-2010 Safety requirements of daylight press
Code of China
Standard
GB/T 8196-2003  Safety of machinery—Guards—General requirements for the design and construction of fixed and movable guards (English Version)
Standard No.GB/T 8196-2003
Statussuperseded
LanguageEnglish
File FormatPDF
Word Count8000 words
Price(USD)140.0
Implemented on2003-9-1
Deliveryvia email in 1 business day
Detail of GB/T 8196-2003
Standard No.
GB/T 8196-2003
English Name
Safety of machinery—Guards—General requirements for the design and construction of fixed and movable guards
Chinese Name
机械安全 防护装置 固定式和活动式防护装置设计与制造一般要
Chinese Classification
C78
Professional Classification
GB
ICS Classification
Issued by
AQSIQ
Issued on
2003-3-1
Implemented on
2003-9-1
Status
superseded
Superseded by
GB/T 8196-2018 Safety of machinery—Guards—General requirements for the design and construction of fixed and movable guards
Superseded on
2019-7-1
Abolished on
Superseding
GB 8196-1987 Sefety requirement of guard on machinery
GB 8197-1987 Safety requirement of shield
Language
English
File Format
PDF
Word Count
8000 words
Price(USD)
140.0
Keywords
GB/T 8196-2003, GB 8196-2003, GBT 8196-2003, GB/T8196-2003, GB/T 8196, GB/T8196, GB8196-2003, GB 8196, GB8196, GBT8196-2003, GBT 8196, GBT8196
Introduction of GB/T 8196-2003
1 Scope This standard specifies general requirements for the design and construction of guards which are mostly used to protect personnel from mechanical hazard and harm. This standard is mainly applicable to machines manufactured after the issuance of this standard. It shall pay attention to guard application in order to minimize non- mechanical hazard. This standard is applicable to fixed and movable guards. This standard is not applicable to the components of automatic interlocking device. Interlocking device shall be stipulated by GB/T 18831. This standard has no requirements for dedicated system capable of moving and lifting materials, such as Roll Over Protection Structure (ROPS) and Falling Object Protective Structures (FOPS) 2 Normative References The following standards contain provisions which, through reference in this text, constitute provisions of this standard. For dated reference, subsequent amendments to, or revisions of, any of these publications do not apply. However, all parties coming to an agreement according to this standard are encouraged to study whether the latest edition of these documents is applicable. For undated references, the latest edition of the normative document is applicable to this standard. GB/T 5226.1 Safety of Machinery—Electrical Equipment of Machines—Part 1: General Requirements(eqv IEC 204-1:1992) GB 12265.1 Safety of Machinery - Safety Distances to Prevent Danger Zones Being Reached by the Upper Limbs GB 12265.2 Safety of Machinery - Safety Distances to Prevent Danger Zones Being Reached by the Lower Limbs GB 12265.3 Safety of Machinery--Minimum Gaps to Avoid Crushing of Parts of the Human Body GB/T 15706.1—1995 Safety of machinery--Basic Concept, General Rules for Design--Part 1: Basic Terminology, Methodology(eqv ISO/ TR 12100-1:1992) GB/T 15706.2—1995 Safety of machinery--Basic Concept, General Rules for Design--Part 2: Technical Principles and Specifications(eqv ISO/ TR 12100-2:1992) GB/T 16856 Safety of Machinery--Principles for Risk Assessment GB/T 18831—2002 Safety of Machinery- Interlocking Devices Associated with Guards- Principles for Design and Selection (ISO 14119, MOD) ISO 14123-1 Safety of Machinery-Reduction of Risks to Health from Hazardous Substances Emitted by Machinery-Part 1: Principles and Specifications for Machinery Manufactures EN 292-2:1991/A1:1995 Safety of machinery--Basic Concept, General Rules for Design--Part 2: Technical Principles and Specifications EN 1127-1 Explosive Atmospheres-Explosion Prevention and Protection-Part 1: Basic Concepts and Methodology EN 1672-2 Food Processing Machinery-Basic Concepts-Part 2: hygiene requirements Note: Other information will be provided in references. 3 Terms and Definitions The following terms and definitions are applicable to this standard. Part of these terms and definitions is determined by GB/T 15706.1. 3.1 Guard The part of machinery which is dedicated to providing protection through object obstacle. According to their structures, the guards may be shell, shield, screen, door, enclosing guard and so on. Note 1: The functions of guards may be: ——Independent functioning: It works only when it is closed; ——Functioning jointly with interlocking device with or without guard locking. Under such conditions, the guards will guarantee protection function at any position (See 3.5). Note 2: The "closed" refers to "staying in position" for fixed guard. [GB/T15706.1—1995, 3.22] 3.2 Fixed guard The guard stays in position (namely, closed) by the following mode; ——Permanently fixed (like welded); ——Or fixed by fastening pieces (screw, bolt, etc.). It will be impossible to dismantle or open it without tools. [GB/T 15706.1—1995, 3.22.1] 3.2.1 Enclosing guard The guard to prevent entering guard from all directions (See Figure 1)
Contents of GB/T 8196-2003
Foreword Introduction 1 Scope 2 Normative References 3 Terms and Definitions 3.1 Guard 3.2 Fixed guard 3.3 Movable guard 3.4 Adjustable guard 3.5 Interlocking guard 3.6 Interlocking guard with guard locking 3.7 Guard closed position 3.8 Guard open 3.9 Tool 3.10 Use of a tool 3.11 Frequency of access 4 Risk Assessment 5 General Requirements for the Design and Construction of Guards 5.1 Machinery 5.2 Personnel 5.3 Guard design 5.4 Guard manufacture 5.5 Material selection 5.6 Sealability 5.7 Corrosion resistance 5.8 Microorganism-resistance 5.9 Innocuity 5.10 Machinery observation 5.11 Transparency 5.12 Stroboflash influence 5.13 Static electricity characteristic 5.14 Thermal stability 5.15 Combustibility 5.16 Noise and vibration reduction 5.17 Radiation protection 6 Selection of Guard Type 6.1 General principles 6.2 Combination of different guard types or combination of guard and other device 6.3 Selecting guard according to quantity and position of hazards 6.4 Selecting guard according to property and frequency of entry 7 Other Considerations in Design and Construction 7.1 Ascending 7.2 Retaining fastening piece 7.3 Anti-vibration 7.4 Warning sign 7.5 Color 7.6 Aesthetics 8 Inspection for Guard Safety 8.1 General rules 8.2 Impact strength 8.3 Safety distance 8.4 Sealability 8.5 Noise 8.6 Operating force of guard 8.7 Visibility 9 Information for Use 9.1 General rules 9.2 Guard hazard 9.3 Installation 9.4 Operation 9.5 Guard disassembly 9.6 Examination and maintenance Annex A (Informative) Technical Differences between This Standard and ISO 14120:2002 and Their Reasons Annex B (Normative) Guideline on Guard Selection for Hazards of Movable Parts Annex C (Normative) Guidelines on Guard Selection According to Quantity and Position of hazards References
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