Electrical Safety of Machinery-Electrical Equipment of Machines - Part 1: General Requirements
1 Scope
This part of GB/T 5226 applies to electrical, electronic and programmable electronic equipment and systems to machines (including a group of machines working together in a coordinated manner), and it is not applicable to the machines portable by hand while working.
Note 1: this part is a general standard and is not intended to limit or inhibit technological advancement.
Note 2: in this part, the term “electrical” includes electrical, electronic and programmable electronic matters (electrical equipment means electrical, electronic and programmable electronic equipment).
Note 3: in the context of this part, the term “person” refers to any individual and includes those persons who are assigned and instructed by the user or his agent(s) in the use and care of the machine in question.
The equipment covered by this part commences at the point of connection of the supply to the electrical equipment of the machine (see 5.1).
Note 4: the requirements for the electrical supply installation in buildings are given in the IEC6034 series.
This part is applicable to the electrical equipment or parts of the electrical equipment that operate with nominal supply voltages not exceeding 1000 V for alternating current (A.C.) and not exceeding 1500 V for direct current (D.C.), and with nominal supply frequencies not exceeding 200 Hz.
Note 5: information on electrical equipment or parts of the electrical equipment that operate with higher nominal supply voltages can be found in IEC 60204-11.
This part does not cover all the requirements (for example guarding, interlocking, or control) that are needed or required by other standards or regulations in order to protect persons from hazards other than electrical hazards. Each type of machine has unique requirements to be accommodated to provide adequate safety.
This part specifically includes, but is not limited to, the electrical equipment of machines as defined in 3.1.40.
Note 6: Annex C lists examples of machines whose electrical equipment can be covered by this part of GB/T 5226.
This part does not specify additional and special requirements that can apply to the electrical equipment of machines that, for example:
– are intended for use in open air (i.e. outside buildings or other protective structures);
– use, process, or produce potentially explosive material (for example paint or sawdust);
– are intended for use in potentially explosive and/or flammable atmospheres;
– have special risks when producing or using certain materials;
– are intended for use in mines;
– are sewing machines, units, and systems (which are covered by IEC 60204-31);
– are hoisting machines (which are covered by IEC 60204-32);
– are semiconductor fabrication equipment (which are covered by IEC 60204-33).
Power circuits where electrical energy is directly used as a working tool are excluded from this part of GB/T 5226.
2 Normative References
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB 16754-2008 Safety of machinery - Emergency stop — Principles for design (ISO 13850:2006, IDT)
GB/T 6895.3-2017 Low-voltage electrical installations — Part 5-54: Selection and erection of electrical equipment — Earthing arrangements and protective conductors (IEC 60364-5-54:2011, IDT)
GB 16895.5-2012 Low-voltage electrical installations — Part 4-43: Protection for safety—Protection against overcurrent (IEC 60364-4-43:2008, IDT)
GB/T 6895.6-2014 Low-voltage electrical installations — Part 5-52: Selection and erection of electrical equipment — Wiring systems (IEC 60364-5-52:2009, IDT)
GB 16895.21-2011 Low-voltage electrical installations — Part 4-41: Protection for safety — Protection against electric shock (IEC 60364-4-41:2005, IDT)
GB 16895.22-2004 Electrical installations of buildings—Part 5-53: Selection and erection of electrical equipment—Isolation, switching and control—Section 534: Devices for protection against overvoltages (IEC 60364-5-53:2001, IDT)
GB/T 16895.23-2012 Low-voltage electrical installations— Part 6: Verification (IEC 60364-6:2006, IDT)
IEC 60034-1 Rotating electrical machines — Part 1: Rating and performance
IEC 60072
(all parts) Dimensions and output series for rotating electrical machines
IEC 60309-1 Plugs, socket-outlets and couplers for industrial purposes - Part 1: General requirements
IEC 60364-1 Low-voltage electrical installations — Part 1 :Fundamental principles assessment of general characteristics,definitions)
IEC 60417 Graphical symbols for use on equipment
IEC60445:2010 Basic and safety principles for man machine interface. marking and identification — Identification of equipment terminals, conductor terminations and conductors
IEC 60529 Degrees of protection provided by enclosures (IP Code)
IEC 60664-1 Insulation coordination for equipment within low-voltage systems — Part 1: Principles,requirements and tests
IEC 60947-2 Low- voltage switchgear and controlgear— Part 2: Circuit breakers)
IEC 60947-3 Low-voltage switchgear and controlgear — Part 3: Switches, disconnectors, switch disconnectors, and fuse- combination units
IEC 60947-5-:2003 Low-voltage switchgear and controlgear — Part 5-1: Control circuit devices and switching elements- Electromechanical control circuit devices
IEC 60947-5-1 :2003/ AMD1 :2009
IEC 60947-5-5 Low-voltage switchgear and controlgear- Part 5-5: Control circuit devices and switching elements- Electrical emergency stop device with mechanical latching function
IEC 60947-6-2 Low-voltage switchgear and controlgear- Part 6-2: Multiple function equipment-Control and protective switching devices (or equipment) (CPS)
IEC 61140 Protection against electric shock- Common aspects for installation and equipment
IEC 61310
(all parts) Safety of machinery-Indication, marking and actuation
IEC 61439-1 Low- voltage switchgear and controlgear assemblies — Part 1: General rules products
IEC 61558-1 Safety of power transformers, power supplies, reactors and similar products- Part 1: General requirements and tests
IEC 61558-2-6 Safety of transformers, reactors, power supply units and similar products for supply voltages upto1 100 V — Part 2-6: Particular requirements and tests for safety isolating transformers and power supply units incorporating safety isolating transformers
IEC 61984 Connectors- Safety requirements and tests
IEC 62023 Structuring of technical information and documentation
IEC62061 Safety of machinery — Functional safety of safety- related electrical, electronic and programmable electronic control systems
ISO 7010:2011 Graphical symbols- Safety colours and safety signs — Registered safety signs
ISO 13849-1 Safety of machinery Safety-related parts of control systems — Part 1: General principles for design
ISO 13849-2 Safety of machinery- Safety-related parts of control systems — Part 2: Validation
3 Terms, definitions and abbreviated terms
3.1 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1.1
actuator
part of a device to which an external action is to be applied
Note 1: the actuator may take the form of a handle, knob, push-button, roller, plunger, etc.
Note 2: there are some actuating means that do not require an external actuating force, but only an action, e.g. touchscreens.
Note 3: see 3.1.39.
3.1.2
ambient temperature
temperature of the air or other medium where the equipment is to be used
3.1.3
barrier
part providing protection against contact with live parts from any usual direction of access
3.1.4
basic protection
protection against electric shock under fault-free conditions
Introduction
1 Scope
2 Normative References
3 Terms, definitions and abbreviated terms
3.1 Terms and definitions
3.2 Abbreviated terms
4 General requirements
4.1 General
4.2 Selection of equipment
4.3 Electrical supply
4.4 Physical environment and operating conditions
4.5 Transportation and storage
4.6 Provisions for handling
5 Incoming supply conductor terminations and devices for disconnecting and switching off
5.1 Incoming supply conductor terminations
5.2 Terminal for connection of the external protective conductor
5.3 Supply disconnecting (isolating) device
5.4 Devices for removal of power for prevention of unexpected start-up
5.5 Devices for isolating electrical equipment
5.6 Protection against unauthorized, inadvertent and/or mistaken connection
6 Protection against electric shock
6.1 General
6.2 Basic protection
6.3 Fault protection
6.4 Protection by the use of PELV
7 Protection of equipment
7.1 General
7.2 Overcurrent protection
7.3 Protection of motors against overheating
7.4 Protection against abnormal temperature
7.5 Protection against the effects of supply interruption or voltage reduction and subsequent restoration
7.6 Motor overspeed protection
7.7 Additional earth fault/residual current protection
7.8 Phase sequence protection
7.9 Protection against overvoltages due to lightning and to switching surges
7.10 Short-circuit current rating
8 Equipotential bonding
8.1 General
8.2 Protective bonding circuit
8.3 Measures to restrict the effects of high leakage current
8.4 Functional bonding
9 Control circuits and control functions
9.1 Control circuits
9.2 Control functions
9.3 Protective interlocks
9.4 Control functions in the event of failure
10 Operator interface and machine-mounted control devices
10.1 General
10.2 Actuators
10.3 Indicator lights and displays
10.4 Illuminated push-buttons
10.5 Rotary control devices
10.6 Start devices
10.7 Emergency stop devices
10.8 Emergency switching off devices
10.9 Enabling control device
11 Controlgear: location, mounting, and enclosures
11.1 General requirements
12 Conductors and cables
13 Wiring practices
13.3 Wiring inside enclosures
13.4 Wiring outside enclosures
13.5 Ducts, connection boxes and other boxes
14 Electric motors and associated equipment
14.1 General requirements
14.2 Motor enclosures
14.3 Motor dimensions
14.4 Motor mounting and compartments
14.5 Criteria for motor selection
14.6 Protective devices for mechanical brakes
15 Socket-outlets and lighting
15.1 Socket-outlets for accessories
15.2 Local lighting of the machine and of the equipment
16 Marking, warning signs and reference designations
16.1 General
16.2 Warning signs
16.3 Functional identification
16.4 Marking of enclosures of electrical equipment
16.5 Reference designations
17 Technical documentation
17.1 General
17.2 Information related to the electrical equipment
18 Verification
18.1 General
18.2 Verification of conditions for protection by automatic disconnection of supply
18.3 Insulation resistance tests
18.4 Voltage tests
18.5 Protection against residual voltages
18.6 Functional tests
18.7 Retesting
Annex A (Normative) Fault protection by automatic disconnection of supply
Annex B (Informative) Enquiry form for the electrical equipment of machines
Annex C (Informative) Examples of machines covered by this part of GB/T
Annex D (Informative) Current-carrying capacity and overcurrent protection of conductors and cables in the electrical equipment of machines
Annex E (Informative) Explanation of emergency operation functions
Annex F (Informative) Guide for the use of this part of GB/T
Annex G (Informative) Comparison of typical conductor cross-sectional areas
Annex H (Informative) Measures to reduce the effects of electromagnetic influences
Annex I (Informative) Documentation / information
Electrical Safety of Machinery-Electrical Equipment of Machines - Part 1: General Requirements
1 Scope
This part of GB/T 5226 applies to electrical, electronic and programmable electronic equipment and systems to machines (including a group of machines working together in a coordinated manner), and it is not applicable to the machines portable by hand while working.
Note 1: this part is a general standard and is not intended to limit or inhibit technological advancement.
Note 2: in this part, the term “electrical” includes electrical, electronic and programmable electronic matters (electrical equipment means electrical, electronic and programmable electronic equipment).
Note 3: in the context of this part, the term “person” refers to any individual and includes those persons who are assigned and instructed by the user or his agent(s) in the use and care of the machine in question.
The equipment covered by this part commences at the point of connection of the supply to the electrical equipment of the machine (see 5.1).
Note 4: the requirements for the electrical supply installation in buildings are given in the IEC6034 series.
This part is applicable to the electrical equipment or parts of the electrical equipment that operate with nominal supply voltages not exceeding 1000 V for alternating current (A.C.) and not exceeding 1500 V for direct current (D.C.), and with nominal supply frequencies not exceeding 200 Hz.
Note 5: information on electrical equipment or parts of the electrical equipment that operate with higher nominal supply voltages can be found in IEC 60204-11.
This part does not cover all the requirements (for example guarding, interlocking, or control) that are needed or required by other standards or regulations in order to protect persons from hazards other than electrical hazards. Each type of machine has unique requirements to be accommodated to provide adequate safety.
This part specifically includes, but is not limited to, the electrical equipment of machines as defined in 3.1.40.
Note 6: Annex C lists examples of machines whose electrical equipment can be covered by this part of GB/T 5226.
This part does not specify additional and special requirements that can apply to the electrical equipment of machines that, for example:
– are intended for use in open air (i.e. outside buildings or other protective structures);
– use, process, or produce potentially explosive material (for example paint or sawdust);
– are intended for use in potentially explosive and/or flammable atmospheres;
– have special risks when producing or using certain materials;
– are intended for use in mines;
– are sewing machines, units, and systems (which are covered by IEC 60204-31);
– are hoisting machines (which are covered by IEC 60204-32);
– are semiconductor fabrication equipment (which are covered by IEC 60204-33).
Power circuits where electrical energy is directly used as a working tool are excluded from this part of GB/T 5226.
2 Normative References
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB 16754-2008 Safety of machinery - Emergency stop — Principles for design (ISO 13850:2006, IDT)
GB/T 6895.3-2017 Low-voltage electrical installations — Part 5-54: Selection and erection of electrical equipment — Earthing arrangements and protective conductors (IEC 60364-5-54:2011, IDT)
GB 16895.5-2012 Low-voltage electrical installations — Part 4-43: Protection for safety—Protection against overcurrent (IEC 60364-4-43:2008, IDT)
GB/T 6895.6-2014 Low-voltage electrical installations — Part 5-52: Selection and erection of electrical equipment — Wiring systems (IEC 60364-5-52:2009, IDT)
GB 16895.21-2011 Low-voltage electrical installations — Part 4-41: Protection for safety — Protection against electric shock (IEC 60364-4-41:2005, IDT)
GB 16895.22-2004 Electrical installations of buildings—Part 5-53: Selection and erection of electrical equipment—Isolation, switching and control—Section 534: Devices for protection against overvoltages (IEC 60364-5-53:2001, IDT)
GB/T 16895.23-2012 Low-voltage electrical installations— Part 6: Verification (IEC 60364-6:2006, IDT)
IEC 60034-1 Rotating electrical machines — Part 1: Rating and performance
IEC 60072
(all parts) Dimensions and output series for rotating electrical machines
IEC 60309-1 Plugs, socket-outlets and couplers for industrial purposes - Part 1: General requirements
IEC 60364-1 Low-voltage electrical installations — Part 1 :Fundamental principles assessment of general characteristics,definitions)
IEC 60417 Graphical symbols for use on equipment
IEC60445:2010 Basic and safety principles for man machine interface. marking and identification — Identification of equipment terminals, conductor terminations and conductors
IEC 60529 Degrees of protection provided by enclosures (IP Code)
IEC 60664-1 Insulation coordination for equipment within low-voltage systems — Part 1: Principles,requirements and tests
IEC 60947-2 Low- voltage switchgear and controlgear— Part 2: Circuit breakers)
IEC 60947-3 Low-voltage switchgear and controlgear — Part 3: Switches, disconnectors, switch disconnectors, and fuse- combination units
IEC 60947-5-:2003 Low-voltage switchgear and controlgear — Part 5-1: Control circuit devices and switching elements- Electromechanical control circuit devices
IEC 60947-5-1 :2003/ AMD1 :2009
IEC 60947-5-5 Low-voltage switchgear and controlgear- Part 5-5: Control circuit devices and switching elements- Electrical emergency stop device with mechanical latching function
IEC 60947-6-2 Low-voltage switchgear and controlgear- Part 6-2: Multiple function equipment-Control and protective switching devices (or equipment) (CPS)
IEC 61140 Protection against electric shock- Common aspects for installation and equipment
IEC 61310
(all parts) Safety of machinery-Indication, marking and actuation
IEC 61439-1 Low- voltage switchgear and controlgear assemblies — Part 1: General rules products
IEC 61558-1 Safety of power transformers, power supplies, reactors and similar products- Part 1: General requirements and tests
IEC 61558-2-6 Safety of transformers, reactors, power supply units and similar products for supply voltages upto1 100 V — Part 2-6: Particular requirements and tests for safety isolating transformers and power supply units incorporating safety isolating transformers
IEC 61984 Connectors- Safety requirements and tests
IEC 62023 Structuring of technical information and documentation
IEC62061 Safety of machinery — Functional safety of safety- related electrical, electronic and programmable electronic control systems
ISO 7010:2011 Graphical symbols- Safety colours and safety signs — Registered safety signs
ISO 13849-1 Safety of machinery Safety-related parts of control systems — Part 1: General principles for design
ISO 13849-2 Safety of machinery- Safety-related parts of control systems — Part 2: Validation
3 Terms, definitions and abbreviated terms
3.1 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1.1
actuator
part of a device to which an external action is to be applied
Note 1: the actuator may take the form of a handle, knob, push-button, roller, plunger, etc.
Note 2: there are some actuating means that do not require an external actuating force, but only an action, e.g. touchscreens.
Note 3: see 3.1.39.
3.1.2
ambient temperature
temperature of the air or other medium where the equipment is to be used
3.1.3
barrier
part providing protection against contact with live parts from any usual direction of access
3.1.4
basic protection
protection against electric shock under fault-free conditions
Contents of GB/T 5226.1-2019
Introduction
1 Scope
2 Normative References
3 Terms, definitions and abbreviated terms
3.1 Terms and definitions
3.2 Abbreviated terms
4 General requirements
4.1 General
4.2 Selection of equipment
4.3 Electrical supply
4.4 Physical environment and operating conditions
4.5 Transportation and storage
4.6 Provisions for handling
5 Incoming supply conductor terminations and devices for disconnecting and switching off
5.1 Incoming supply conductor terminations
5.2 Terminal for connection of the external protective conductor
5.3 Supply disconnecting (isolating) device
5.4 Devices for removal of power for prevention of unexpected start-up
5.5 Devices for isolating electrical equipment
5.6 Protection against unauthorized, inadvertent and/or mistaken connection
6 Protection against electric shock
6.1 General
6.2 Basic protection
6.3 Fault protection
6.4 Protection by the use of PELV
7 Protection of equipment
7.1 General
7.2 Overcurrent protection
7.3 Protection of motors against overheating
7.4 Protection against abnormal temperature
7.5 Protection against the effects of supply interruption or voltage reduction and subsequent restoration
7.6 Motor overspeed protection
7.7 Additional earth fault/residual current protection
7.8 Phase sequence protection
7.9 Protection against overvoltages due to lightning and to switching surges
7.10 Short-circuit current rating
8 Equipotential bonding
8.1 General
8.2 Protective bonding circuit
8.3 Measures to restrict the effects of high leakage current
8.4 Functional bonding
9 Control circuits and control functions
9.1 Control circuits
9.2 Control functions
9.3 Protective interlocks
9.4 Control functions in the event of failure
10 Operator interface and machine-mounted control devices
10.1 General
10.2 Actuators
10.3 Indicator lights and displays
10.4 Illuminated push-buttons
10.5 Rotary control devices
10.6 Start devices
10.7 Emergency stop devices
10.8 Emergency switching off devices
10.9 Enabling control device
11 Controlgear: location, mounting, and enclosures
11.1 General requirements
12 Conductors and cables
13 Wiring practices
13.3 Wiring inside enclosures
13.4 Wiring outside enclosures
13.5 Ducts, connection boxes and other boxes
14 Electric motors and associated equipment
14.1 General requirements
14.2 Motor enclosures
14.3 Motor dimensions
14.4 Motor mounting and compartments
14.5 Criteria for motor selection
14.6 Protective devices for mechanical brakes
15 Socket-outlets and lighting
15.1 Socket-outlets for accessories
15.2 Local lighting of the machine and of the equipment
16 Marking, warning signs and reference designations
16.1 General
16.2 Warning signs
16.3 Functional identification
16.4 Marking of enclosures of electrical equipment
16.5 Reference designations
17 Technical documentation
17.1 General
17.2 Information related to the electrical equipment
18 Verification
18.1 General
18.2 Verification of conditions for protection by automatic disconnection of supply
18.3 Insulation resistance tests
18.4 Voltage tests
18.5 Protection against residual voltages
18.6 Functional tests
18.7 Retesting
Annex A (Normative) Fault protection by automatic disconnection of supply
Annex B (Informative) Enquiry form for the electrical equipment of machines
Annex C (Informative) Examples of machines covered by this part of GB/T
Annex D (Informative) Current-carrying capacity and overcurrent protection of conductors and cables in the electrical equipment of machines
Annex E (Informative) Explanation of emergency operation functions
Annex F (Informative) Guide for the use of this part of GB/T
Annex G (Informative) Comparison of typical conductor cross-sectional areas
Annex H (Informative) Measures to reduce the effects of electromagnetic influences
Annex I (Informative) Documentation / information