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TB/T 1900-2016   Air reservior of railway vehicle (English Version)
Standard No.: TB/T 1900-2016 Status:valid remind me the status change

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Standard No.: TB/T 1900-2016
English Name: Air reservior of railway vehicle
Chinese Name: 铁道车辆储风缸
Professional Classification: TB    Professional Standard - Railway Transport
Source Content Issued by: National Railway Administration
Issued on: 2016-09-30
Implemented on: 2017-4-1
Status: valid
Superseding:TB/T 1900-1998 General Technical Specifications for Wind Reservoir of Rolling Stock
Target Language: English
File Format: PDF
Word Count: 7500 words
Translation Price(USD): 200.0
Delivery: via email in 1 business day
Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative. This standard is developed in accordance with the rules given in GB/T 1.1-2009. This standard replaces TB/T 1900-1998 General Technical Specifications for Air Reservoir of Railway Vehicle. The following technical changes have been made with respect to TB/T 1900-1998: ——Working pressure is modified (see 4.1.3; 3.4.2 of Edition 1998); ——Requirements for air reservoir of D-Series High-Speed Train are added (see Chapter 4); ——Composition and classification of air reservoirs are added (see Chapter 3); ——Service environment requirements are added (see 4.1.2); ——Material requirements are modified (see 4.2; 3.2 of Edition 1998); ——Design Requirements are added (see 4.3); ——Welding requirements are added (see 4.5); ——Requirements for installation and resistance to corrosion are added (see 4.3.12 and 4.6); ——Inspection methods are added (see Chapter 5); ——Inspection rules are modified (see Chapter 6; see Chapter 4 of Edition 1998); ——Marking and packaging requirements are added (see 7.1 and 7.2). This standard is under the jurisdiction of Qingdao Sifang Rolling Stock Research Institute Co., Ltd., CRRC. The previous versions of the standard replaced by this standard are as follows: TB/T 1900-1987, TB/T 1900-1998. Air Reservoir of Railway Vehicle 1 Scope This standard specifies composition and classification, technical requirements, inspection methods, inspection rules, and marking, packaging, transportation and storage of air reservoir of railway vehicle. This standard is applicable to welded air reservoirs for D-Series High-Speed Train, passenger cars and trucks with the working pressure less than or equal to 1 MPa and the product of pressure and volume more than 5 MPa·L (hereinafter referred to as air reservoir). 2 Normative References The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. GB 150.2-2011 Pressure Vessels — Part 2: Materials GB 150.3-2011 Pressure Vessels — Part 3: Design GB/T 1184 Geometrical Tolerancing — Geometrical Tolerance for Features without Individual Tolerance Indications (GB/T 1184-1996, eqv ISO 2768-2:1989) GB/T 1804 General Tolerances—Tolerances for Linear and Angular Dimensions without Individual Tolerance Indications (GB/T 1804-2000, eqv ISO 2768-1:1989) GB/T 4956-2003 Non-magnetic Coatings on Magnetic Substrates—Measurement of Coating Thickness—Magnetic Method (ISO 2179:1982, IDT) GB/T 6417.1-2005 Classification and Explanation of Imperfections in Fusion Welded Joints (ISO 6520-1:1998, IDT) GB/T 6807-2001 Specification for Phosphate Treatment of Iron and Steel Parts before Painting GB/T 7306.2 Pipe Threads with 55 Degree Thread Angle Where Pressure-tight Joints Are Made on the Threads — Part 2: Taper Internal and External Threads (GB/T 7306.2-2000, eqv ISO 7-1:1994) GB/T 7307 Pipe Threads with 55 Degree Thread Angle where Pressure-tight Joints are not Made on the Threads (GB/T 7307-2001, eqv ISO 228-1:1994) GB/T 9286 Paints and Varnishes—Cross Cut Test for Films (GB/T 9286-1998, eqv ISO 2409:1992) GB/T 9792-2003 Conversion Coatings on Metallic Materials — Determination of Coating Mass Per Unit Area — Gravimetric Methods(ISO 3892:2000, MOD) GB/T 15055 Permissible Stamping Variations in Dimensions without Tolerance Indication GB/T 19804-2005 Welding—General Tolerances for Welded Constructions — Dimensions for Lengths and Angles — Shape and Position (ISO 13920:1996, IDT) GB/T 21563-2008 Railway Applications — Rolling Stock Equipment — Shock and Vibration Tests (IEC 61373:1999, IDT) GB/T 25198-2010 Heads for Pressure Vessels NB/T 47013.2-2015 Nondestructive Testing of Pressure Equipments — Part 2: Radiographic Testing NB/T 47013.4-2015 Nondestructive Testing of Pressure Equipments—Part 4: Magnetic Particle Testing NB/T 47013.5-2015 Nondestructive Testing of Pressure Equipment — Part 5: Penetrant Testing NB/T 47014-2011 (JB/T 4708) Welding Procedure Qualification for Pressure Equipment JB/T 4381 Permissible Limit Deviation in Dimensions without Tolerance Indication for Shearing of Metal Plate JB/T 4732-1995 Steel Pressure Vessels—Design by Analysis JB/T 4734 Aluminium Welded Vessels TB/T 3218-2009 Air Brake Fitting Guard for Railway Rolling Stock TB/T 3462 Stainless Steel Plate (Sheet) for Railway Freight Wagon ISO 209:2007 Aluminium and Aluminium Alloys — Chemical Composition ISO 6362-2 Wrought Aluminium and Aluminium Alloys — Extruded Rods/Bars, Tubes and Profiles-Part 2:Mechanical Properties ISO 15614-1 Specification and Qualification of Welding Procedures for Metallic Materials — Welding Procedure Test—Part 1:Arc and Gas Welding of Steels and Arc Welding of Nickel and Nickel Alloys ISO 15614-2 Specification and Qualification of Welding Procedures for Metallic Materials — Welding Procedure Test—Part 2: Arc Welding of Aluminium and its Alloys ISO 17636-1:2013 Non-destructive Testing of Welds — Radiographic Testing—Part 1: X-and Gamma-ray Techniques with Film ISO 17636-2:2013 Non-destructive Testing of Welds — Radiographic Testing—Part 2: X-and Gamma-ray Techniques with Digital Detectors 3 Composition and Classification Generally, air reservoir consists of head, cylinder, draining seat, pipe seat or flange weld. Air reservoir may be classified by structure type into single-chamber one and multi-chamber one; it may be classified by interface type into air reservoir with threaded interface and air reservoir with flange interface. 4 Technical Requirements 4.1 Basic Requirements 4.1.1 Air reservoirs shall conform to the product drawings approved according to the procedures and the requirements of this standard. 4.1.2 As for air reservoirs of D-Series High-Speed Train, the operating ambient temperature is -25℃~60℃; as for air reservoirs of passenger cars, the operating ambient temperature is -40℃~60℃; as for air reservoirs of trucks, the operating ambient temperature is -50℃~70℃, and they shall meet the service requirements of thermal insulation for 3h in 110℃ unfreezing warehouse. The special service environment may be determined through negotiation between the supplier and the purchaser. 4.1.3 Air reservoirs of D-Series High-Speed Train have the maximum working pressure of 1000 kPa. Air reservoirs of passenger cars and trucks have the maximum working pressure of 600 kPa. 4.1.4 Air reservoirs shall have favorable airtightness. After hydrostatic test and air-tightness test, air reservoirs shall be free from permanent deformation, crack or leakage. 4.1.5 Air reservoirs shall have such overall strength that they shall be able to bear their own weight and vibration and shock generated from vehicle operation. For the air reservoirs installed on the vehicle body, their vibration and shock performance shall meet the requirements of Grade B, Category 1 in GB/T 21563-2008. For the air reservoirs installed in special positions, their vibration and shock performance is determined through negotiation between the supplier and the purchaser. 4.2 Material Requirements 4.2.1 Head and cylinder of a steel air reservoir should be made of the materials specified in GB 150.2-2011; trucks should be made of the stainless steel materials specified in TB/T 3462 or others that can meet the performance requirements. 4.2.2 Head and cylinder of an aluminum air reservoir shall be made of aluminum alloy plate in which magnesium is the main alloy element as specified in ISO 209:2007 or JB/T 4734, and should be made of the materials specified in Table 1. Table 1 Head and Cylinder Material of Aluminum Air Reservoir No. Material designation Designation in the international four-digit system 1 AlMg2Mn0.8 5049 2 AlMg3 5754 3 AlMg3Mn 5454 4 AlMg4 5086 5 AlMg4.5Mn0.7 5083 4.2.3 Pipe seats and draining seats of air reservoirs shall be made of materials of the same strength as those for heads and cylinders or of materials satisfying the operating requirements of air reservoirs. 4.2.4 Accessories welded to the air reservoirs shall match with the air reservoirs with respect to material performance grade. Accessory materials shall be liable to welding and shall not reduce the air reservoirs' strength. 4.2.5 Filling materials welded to air reservoirs or welding air reservoirs shall match with base metal. Aluminum air reservoirs should be made of aluminum alloy of 5183 and 5356 (designation in the international four-digit system). 4.3 Design Requirements 4.3.1 Air reservoirs shall be free from longitudinal weld on the lower part of the cylinder, within the range of an included angle of 30° with the vertical shaft on both sides. The angle between two longitudinal welds on the same cylinder shall be greater than 40°, see Figure 1.The special circumstances may be determined by the supplier and the purchaser through negotiation. Figure 1 Schematic Diagram for Position of Longitudinal Weld in Air Reservoir 4.3.2 The cylinder should be welded with seamless pipe or a piece of steel plate; in special circumstances, the cylinder may be spliced with two pieces of steel plate. 4.3.3 The head should adopt the structure types with type codes EHA, EHB, THA and THB in Table 1 of GB/T 25198-2010. 4.3.4 As for air reservoirs of passenger cars and D-Series High-Speed Train, circumferential weld connection in cylinder and head may be in the structure types as shown in Figures 2a), 2b) and 2c); as for air reservoirs of trucks, circumferential weld connection may be in the structure type as shown in Figure 2d). a) Butt weld connection in head and enclosure b) Butt weld connection for head flanging and end-lock c) Butt weld connection for head flanging d) Butt weld connection for head end-lock Keys: e——Head plate thickness; e1——Cylinder plate thickness. Figure 2 Connection Structure Type of Head and Cylinder 4.3.5 Head and cylinder thickness of an air reservoir shall be above the minimum thickness calculated according to the calculation method specified in GB 150.3-2011 or relevant standards. 4.3.6 Openings on cylinder and head shall not pass through welds, which shall be made away from the welds as far as possible. 4.3.7 Thread in pipe seat and draining seat interface of air reservoir shall meet the requirements of GB/T 7307 or GB/T 7306.2. 4.3.8 The distance between edges of any two adjacent welds shall be 6 times greater than the cylinder plate thickness of air reservoir. In special circumstances, it is determined by the supplier and the purchaser through negotiation. 4.3.9 Pipe seat and draining seat wall thickness of steel air reservoir shall not be less than 1.5 times of the thickness of steel plate welded to it; pipe seat and draining seat wall thickness of aluminum air reservoir should not be less than twice of the thickness of sheet welded to it. 4.3.10 As for steel air reservoirs of passenger cars and D-Series High-Speed Train, pipe seats should adopt the external and internal welding mode as shown in Figure 3a), and weld dimension, g, shall be greater than or equal to 0.7 times of head wall thickness, e; where the outer diameter of pipe seat, d, is less than or equal to 65mm, the external welding mode as shown in Figure 3b) may also be adopted, and weld dimension, g, shall be greater than or equal to 1.5 times of head wall thickness, e. As for aluminum air reservoirs, pipe seats should adopt the external and internal welding mode as shown in Figure 3c), and the full-penetration weld shall be adopted in the case of the external welding mode as shown in Figure 3d); in the case of the external and internal fillet weld welding mode for pipe seat as shown in Figure 3e) adopted, partial penetration weld shall be adopted, and the weld leg dimension, g, shall be greater than or equal to 3mm and less than or equal to the head wall thickness, e. As for air reservoirs of trucks, the welding mode of flange pipe seat is as shown in Figure 3f), and the weld dimension, g, shall be greater than or equal to the head wall thickness, e. The welding modes of other structural pipe seats are determined by the supplier and the purchaser through negotiation.
Foreword i 1 Scope 2 Normative References 3 Composition and Classification 4 Technical Requirements 4.1 Basic Requirements 4.2 Material Requirements 4.3 Design Requirements 4.4 Manufacture Requirements 4.5 Welding Requirements 4.6 Resistance to Corrosion 5 Inspection Methods 5.1 Surface Quality 5.2 Dimension and Geometric Tolerance 5.3 Weighing 5.4 Weld 5.5 Hydrostatic Test 5.6 Air-tightness Test 5.7 Volume Inspection 5.8 Shock and Vibration Test 5.9 Paint Adhesion Test 5.10 Phosphate Coating Inspection 6 Inspection Rules 6.1 Type Test 6.2 Ex-factory Inspection 7 Marking, Packaging, Transportation and Storage 7.1 Marking 7.2 Packaging 7.3 Transportation 7.4 Storage
Referred in TB/T 1900-2016:
*GB150.2-2011/XG1-2015 Pressure vessels—Part 2:Materials , includes Amendment 1
*GB 150.3-2011 Pressure Vessels -Part3: Design
*GB/T 1184-1996 Geometrical tolerancing--Geometrical tolerance for features without individual tolerance indications
*GB/T 1804-2000 General Tolerances - Tolerances for Linear and Angular Dimensions without Individual Tolerance Indications
*GB/T 4956-2003 Oon-magnetic coatings on magnetic substrates?Measurement of coating thickness?Magnetic method
*GB/T 6417.1-2005 Classification and explanation of imperfections in fusion welded joints
*GB/T 6807-2001 Specifications for phosphating treatment of iron and steel parts before painting
*GB/T 7306.2-2000 Pipe threads with 55 degree thread angle where pressure-tight joints are made on the threads--Part 2:Taper internal and external threads
*GB/T 7307-2001 Pipe threads with 55 degree thread angle where pressure-tight joints are not made on the threads
*GB/T 9286-2021 Paints and varnishes—Cross-cut test
*GB/T 9792-2003 coatings on metallic materials - Determination of coating mass per unit area - Gravimetric methods
*GB/T 15055-2021 Permissible stamping variations in dimensions without tolerance indication
*GB/T 19804-2005 GB/T 1980 4-2005 Welding - Genral tolerances for welded constructions - Dimensions for lengths and angles - Shape and position
*GB/T 21563-2008 Railway applications - Rolling stock equipment - Shock and vibration tests
*GB/T 25198-2010 Heads for pressure vessels
*NB/T 47013.2-2015/XG1-2018 Nondestructive testing of pressure equipments Part 2:Radiographic testing, includes Amendment 1
*NB/T 47013.4-2015 Nondestructive testing of pressure equipments Part 4: Magnetic particle testing
*NB/T 47013.5-2015 Nondestructive testing of pressure equipments Part 5: Penetrant testing
*NB/T 47014-2011 Welding procedure qualification for pressure equipment
*JB/T 4381-2011 Permissible limit deviation in dimensionswithout tolerance indication for shearing of metal plate
*JBT4732-1995
*JB/T 4734-2002 Aluminium welded vessels
*TB/T 3218-2009 Air Brake Fitting Guard for Railway Rolling Stock
*TB/T 3462-2016 Stainless steel plate, sheet and strip for railway freight car
TB/T 1900-2016 is referred in:
*GB/T 5600-2018 General technical specification for railway freight car
*GB 4609-1984 Test method for flammability of plastic - Virtical burning method
*GB 7099-2015 National Food Safety Standard Pastry and bread
*GB 2721-2015 National Food Safety Standard Edible salt
*GB 7171-1987 Standard Reference Material of Orchard Leaves
*CJJ 14-2016 Standard for design of urban public toilets
*TB/T 1010-2016 Wheelset and bearing of railway vehicles-types and basic dimensions
*GB/T 13286-2001 Criteria for independence of class IE equipment and circuits in nuclear power plants
Code of China
Standard
TB/T 1900-2016  Air reservior of railway vehicle (English Version)
Standard No.TB/T 1900-2016
Statusvalid
LanguageEnglish
File FormatPDF
Word Count7500 words
Price(USD)200.0
Implemented on2017-4-1
Deliveryvia email in 1 business day
Detail of TB/T 1900-2016
Standard No.
TB/T 1900-2016
English Name
Air reservior of railway vehicle
Chinese Name
铁道车辆储风缸
Chinese Classification
Professional Classification
TB
ICS Classification
Issued by
National Railway Administration
Issued on
2016-09-30
Implemented on
2017-4-1
Status
valid
Superseded by
Superseded on
Abolished on
Superseding
TB/T 1900-1998 General Technical Specifications for Wind Reservoir of Rolling Stock
Language
English
File Format
PDF
Word Count
7500 words
Price(USD)
200.0
Keywords
TB/T 1900-2016, TB 1900-2016, TBT 1900-2016, TB/T1900-2016, TB/T 1900, TB/T1900, TB1900-2016, TB 1900, TB1900, TBT1900-2016, TBT 1900, TBT1900
Introduction of TB/T 1900-2016
Codeofchina.com is in charge of this English translation. In case of any doubt about the English translation, the Chinese original shall be considered authoritative. This standard is developed in accordance with the rules given in GB/T 1.1-2009. This standard replaces TB/T 1900-1998 General Technical Specifications for Air Reservoir of Railway Vehicle. The following technical changes have been made with respect to TB/T 1900-1998: ——Working pressure is modified (see 4.1.3; 3.4.2 of Edition 1998); ——Requirements for air reservoir of D-Series High-Speed Train are added (see Chapter 4); ——Composition and classification of air reservoirs are added (see Chapter 3); ——Service environment requirements are added (see 4.1.2); ——Material requirements are modified (see 4.2; 3.2 of Edition 1998); ——Design Requirements are added (see 4.3); ——Welding requirements are added (see 4.5); ——Requirements for installation and resistance to corrosion are added (see 4.3.12 and 4.6); ——Inspection methods are added (see Chapter 5); ——Inspection rules are modified (see Chapter 6; see Chapter 4 of Edition 1998); ——Marking and packaging requirements are added (see 7.1 and 7.2). This standard is under the jurisdiction of Qingdao Sifang Rolling Stock Research Institute Co., Ltd., CRRC. The previous versions of the standard replaced by this standard are as follows: TB/T 1900-1987, TB/T 1900-1998. Air Reservoir of Railway Vehicle 1 Scope This standard specifies composition and classification, technical requirements, inspection methods, inspection rules, and marking, packaging, transportation and storage of air reservoir of railway vehicle. This standard is applicable to welded air reservoirs for D-Series High-Speed Train, passenger cars and trucks with the working pressure less than or equal to 1 MPa and the product of pressure and volume more than 5 MPa·L (hereinafter referred to as air reservoir). 2 Normative References The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. GB 150.2-2011 Pressure Vessels — Part 2: Materials GB 150.3-2011 Pressure Vessels — Part 3: Design GB/T 1184 Geometrical Tolerancing — Geometrical Tolerance for Features without Individual Tolerance Indications (GB/T 1184-1996, eqv ISO 2768-2:1989) GB/T 1804 General Tolerances—Tolerances for Linear and Angular Dimensions without Individual Tolerance Indications (GB/T 1804-2000, eqv ISO 2768-1:1989) GB/T 4956-2003 Non-magnetic Coatings on Magnetic Substrates—Measurement of Coating Thickness—Magnetic Method (ISO 2179:1982, IDT) GB/T 6417.1-2005 Classification and Explanation of Imperfections in Fusion Welded Joints (ISO 6520-1:1998, IDT) GB/T 6807-2001 Specification for Phosphate Treatment of Iron and Steel Parts before Painting GB/T 7306.2 Pipe Threads with 55 Degree Thread Angle Where Pressure-tight Joints Are Made on the Threads — Part 2: Taper Internal and External Threads (GB/T 7306.2-2000, eqv ISO 7-1:1994) GB/T 7307 Pipe Threads with 55 Degree Thread Angle where Pressure-tight Joints are not Made on the Threads (GB/T 7307-2001, eqv ISO 228-1:1994) GB/T 9286 Paints and Varnishes—Cross Cut Test for Films (GB/T 9286-1998, eqv ISO 2409:1992) GB/T 9792-2003 Conversion Coatings on Metallic Materials — Determination of Coating Mass Per Unit Area — Gravimetric Methods(ISO 3892:2000, MOD) GB/T 15055 Permissible Stamping Variations in Dimensions without Tolerance Indication GB/T 19804-2005 Welding—General Tolerances for Welded Constructions — Dimensions for Lengths and Angles — Shape and Position (ISO 13920:1996, IDT) GB/T 21563-2008 Railway Applications — Rolling Stock Equipment — Shock and Vibration Tests (IEC 61373:1999, IDT) GB/T 25198-2010 Heads for Pressure Vessels NB/T 47013.2-2015 Nondestructive Testing of Pressure Equipments — Part 2: Radiographic Testing NB/T 47013.4-2015 Nondestructive Testing of Pressure Equipments—Part 4: Magnetic Particle Testing NB/T 47013.5-2015 Nondestructive Testing of Pressure Equipment — Part 5: Penetrant Testing NB/T 47014-2011 (JB/T 4708) Welding Procedure Qualification for Pressure Equipment JB/T 4381 Permissible Limit Deviation in Dimensions without Tolerance Indication for Shearing of Metal Plate JB/T 4732-1995 Steel Pressure Vessels—Design by Analysis JB/T 4734 Aluminium Welded Vessels TB/T 3218-2009 Air Brake Fitting Guard for Railway Rolling Stock TB/T 3462 Stainless Steel Plate (Sheet) for Railway Freight Wagon ISO 209:2007 Aluminium and Aluminium Alloys — Chemical Composition ISO 6362-2 Wrought Aluminium and Aluminium Alloys — Extruded Rods/Bars, Tubes and Profiles-Part 2:Mechanical Properties ISO 15614-1 Specification and Qualification of Welding Procedures for Metallic Materials — Welding Procedure Test—Part 1:Arc and Gas Welding of Steels and Arc Welding of Nickel and Nickel Alloys ISO 15614-2 Specification and Qualification of Welding Procedures for Metallic Materials — Welding Procedure Test—Part 2: Arc Welding of Aluminium and its Alloys ISO 17636-1:2013 Non-destructive Testing of Welds — Radiographic Testing—Part 1: X-and Gamma-ray Techniques with Film ISO 17636-2:2013 Non-destructive Testing of Welds — Radiographic Testing—Part 2: X-and Gamma-ray Techniques with Digital Detectors 3 Composition and Classification Generally, air reservoir consists of head, cylinder, draining seat, pipe seat or flange weld. Air reservoir may be classified by structure type into single-chamber one and multi-chamber one; it may be classified by interface type into air reservoir with threaded interface and air reservoir with flange interface. 4 Technical Requirements 4.1 Basic Requirements 4.1.1 Air reservoirs shall conform to the product drawings approved according to the procedures and the requirements of this standard. 4.1.2 As for air reservoirs of D-Series High-Speed Train, the operating ambient temperature is -25℃~60℃; as for air reservoirs of passenger cars, the operating ambient temperature is -40℃~60℃; as for air reservoirs of trucks, the operating ambient temperature is -50℃~70℃, and they shall meet the service requirements of thermal insulation for 3h in 110℃ unfreezing warehouse. The special service environment may be determined through negotiation between the supplier and the purchaser. 4.1.3 Air reservoirs of D-Series High-Speed Train have the maximum working pressure of 1000 kPa. Air reservoirs of passenger cars and trucks have the maximum working pressure of 600 kPa. 4.1.4 Air reservoirs shall have favorable airtightness. After hydrostatic test and air-tightness test, air reservoirs shall be free from permanent deformation, crack or leakage. 4.1.5 Air reservoirs shall have such overall strength that they shall be able to bear their own weight and vibration and shock generated from vehicle operation. For the air reservoirs installed on the vehicle body, their vibration and shock performance shall meet the requirements of Grade B, Category 1 in GB/T 21563-2008. For the air reservoirs installed in special positions, their vibration and shock performance is determined through negotiation between the supplier and the purchaser. 4.2 Material Requirements 4.2.1 Head and cylinder of a steel air reservoir should be made of the materials specified in GB 150.2-2011; trucks should be made of the stainless steel materials specified in TB/T 3462 or others that can meet the performance requirements. 4.2.2 Head and cylinder of an aluminum air reservoir shall be made of aluminum alloy plate in which magnesium is the main alloy element as specified in ISO 209:2007 or JB/T 4734, and should be made of the materials specified in Table 1. Table 1 Head and Cylinder Material of Aluminum Air Reservoir No. Material designation Designation in the international four-digit system 1 AlMg2Mn0.8 5049 2 AlMg3 5754 3 AlMg3Mn 5454 4 AlMg4 5086 5 AlMg4.5Mn0.7 5083 4.2.3 Pipe seats and draining seats of air reservoirs shall be made of materials of the same strength as those for heads and cylinders or of materials satisfying the operating requirements of air reservoirs. 4.2.4 Accessories welded to the air reservoirs shall match with the air reservoirs with respect to material performance grade. Accessory materials shall be liable to welding and shall not reduce the air reservoirs' strength. 4.2.5 Filling materials welded to air reservoirs or welding air reservoirs shall match with base metal. Aluminum air reservoirs should be made of aluminum alloy of 5183 and 5356 (designation in the international four-digit system). 4.3 Design Requirements 4.3.1 Air reservoirs shall be free from longitudinal weld on the lower part of the cylinder, within the range of an included angle of 30° with the vertical shaft on both sides. The angle between two longitudinal welds on the same cylinder shall be greater than 40°, see Figure 1.The special circumstances may be determined by the supplier and the purchaser through negotiation. Figure 1 Schematic Diagram for Position of Longitudinal Weld in Air Reservoir 4.3.2 The cylinder should be welded with seamless pipe or a piece of steel plate; in special circumstances, the cylinder may be spliced with two pieces of steel plate. 4.3.3 The head should adopt the structure types with type codes EHA, EHB, THA and THB in Table 1 of GB/T 25198-2010. 4.3.4 As for air reservoirs of passenger cars and D-Series High-Speed Train, circumferential weld connection in cylinder and head may be in the structure types as shown in Figures 2a), 2b) and 2c); as for air reservoirs of trucks, circumferential weld connection may be in the structure type as shown in Figure 2d). a) Butt weld connection in head and enclosure b) Butt weld connection for head flanging and end-lock c) Butt weld connection for head flanging d) Butt weld connection for head end-lock Keys: e——Head plate thickness; e1——Cylinder plate thickness. Figure 2 Connection Structure Type of Head and Cylinder 4.3.5 Head and cylinder thickness of an air reservoir shall be above the minimum thickness calculated according to the calculation method specified in GB 150.3-2011 or relevant standards. 4.3.6 Openings on cylinder and head shall not pass through welds, which shall be made away from the welds as far as possible. 4.3.7 Thread in pipe seat and draining seat interface of air reservoir shall meet the requirements of GB/T 7307 or GB/T 7306.2. 4.3.8 The distance between edges of any two adjacent welds shall be 6 times greater than the cylinder plate thickness of air reservoir. In special circumstances, it is determined by the supplier and the purchaser through negotiation. 4.3.9 Pipe seat and draining seat wall thickness of steel air reservoir shall not be less than 1.5 times of the thickness of steel plate welded to it; pipe seat and draining seat wall thickness of aluminum air reservoir should not be less than twice of the thickness of sheet welded to it. 4.3.10 As for steel air reservoirs of passenger cars and D-Series High-Speed Train, pipe seats should adopt the external and internal welding mode as shown in Figure 3a), and weld dimension, g, shall be greater than or equal to 0.7 times of head wall thickness, e; where the outer diameter of pipe seat, d, is less than or equal to 65mm, the external welding mode as shown in Figure 3b) may also be adopted, and weld dimension, g, shall be greater than or equal to 1.5 times of head wall thickness, e. As for aluminum air reservoirs, pipe seats should adopt the external and internal welding mode as shown in Figure 3c), and the full-penetration weld shall be adopted in the case of the external welding mode as shown in Figure 3d); in the case of the external and internal fillet weld welding mode for pipe seat as shown in Figure 3e) adopted, partial penetration weld shall be adopted, and the weld leg dimension, g, shall be greater than or equal to 3mm and less than or equal to the head wall thickness, e. As for air reservoirs of trucks, the welding mode of flange pipe seat is as shown in Figure 3f), and the weld dimension, g, shall be greater than or equal to the head wall thickness, e. The welding modes of other structural pipe seats are determined by the supplier and the purchaser through negotiation.
Contents of TB/T 1900-2016
Foreword i 1 Scope 2 Normative References 3 Composition and Classification 4 Technical Requirements 4.1 Basic Requirements 4.2 Material Requirements 4.3 Design Requirements 4.4 Manufacture Requirements 4.5 Welding Requirements 4.6 Resistance to Corrosion 5 Inspection Methods 5.1 Surface Quality 5.2 Dimension and Geometric Tolerance 5.3 Weighing 5.4 Weld 5.5 Hydrostatic Test 5.6 Air-tightness Test 5.7 Volume Inspection 5.8 Shock and Vibration Test 5.9 Paint Adhesion Test 5.10 Phosphate Coating Inspection 6 Inspection Rules 6.1 Type Test 6.2 Ex-factory Inspection 7 Marking, Packaging, Transportation and Storage 7.1 Marking 7.2 Packaging 7.3 Transportation 7.4 Storage
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Keywords:
TB/T 1900-2016, TB 1900-2016, TBT 1900-2016, TB/T1900-2016, TB/T 1900, TB/T1900, TB1900-2016, TB 1900, TB1900, TBT1900-2016, TBT 1900, TBT1900